The food packaging market is broadly segmented into 3 categories based on product: rigid, semi-rigid and flexible. While rigid packaging has the largest market share, the flexible packaging market is growing exponentially due to technological advancements. Moreover, flexible packaging offers several advantages: it uses less material, needs less energy during formation, produces lesser greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store and transport.

In India, few can match Nichrome’s expertise in flexible packaging for food products. Nichrome is a leading food packaging machine manufacturer with integrated packaging solutions. Nichrome’s packaging technology is well accepted around the world too.

Whether you want to package food grains, powders, liquids, viscous products or ready-to-eat foods, Nichrome offers a reliable, high-speed, cost-effective solution for your purposes.

Nichrome offers a wide range of food packaging machines, besides liquid packaging machines for products such as milk, juice, water. Let’s take a look at some of the different technologies Nichrome offers in food packaging machines:

Nichrome in Food Packaging

Nichrome’s entry into food packaging machines goes back four decades. Nichrome pioneered the first indigenous milk pouch packaging machine forty years ago, and since then has consistently grown its expertise and product portfolio to include the most efficient and cost-effective solutions for the food industry. Whether you are looking for liquid packaging machines or powder packaging machines, grains & seeds packaging machines or tea packaging machines, ketchup packaging machines or sugar packaging machines – Nichrome is the one-stop packaging machines supplier you can trust.

A key aspect of Nichrome’s food packaging machines is their versatility. Many of the machines are designed to serve a variety of applications by simply changing the filler. What’s more, Nichrome automated packaging machines ensure minimum downtime for activities such as product changeover, dimensions or filling weight changeover, cleaning, etc.

Let’s take a quick peek into Nichrome’s offerings for food packaging. The product portfolio can be broadly divided into the following sections, as per the applications they serve:

Oil & Viscous

For packaging oil and other viscous products, Nichrome’s Filpack Servo SMD is a durable, heavy-duty performer, with a touchscreen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Nichrome also offers the Multilane Stickpack, a fast and durable stickpack packaging machine to package viscous products in convenient single-serve stickpacks that are gaining popularity in the hospitality and travel sectors.

Milk & Liquid

For milk, other liquids and dairy products, Nichrome’s Filpack series offer reliable, hygienic and accurate liquid filling solutions. Equipped with advanced servo technology, Nichrome’s milk and liquid packaging machines offer fast and accurate pouch packaging. The range includes:

• Filpack Servo 6K
• Filpack Servo 12K
• Filpack Universal
• Filpack CMD Alpha
• Filpack CMS 5L

Powder

Nichrome offers a range of proven powder packaging machines for the full gamut of free-flowing and non-free-flowing powders. Spice powder packaging machine or atta packaging machine, salt packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need.

Besides the multilane stickpack packaging machine for packing in small, single-use sachets, Nichrome offers some high speed vertical and horizontal packaging machines:

• Excel 400 Plus Servo Auger
• Sprint 250 Plus Servo Auger
• Maxima 200
• Maxima 400
• T-series of HFFS

Snacks & Namkeen

Nichrome offers a wide range of automated snack packaging machines, each offering different flexible packaging formats. From large bulk packs and stand up pouches to chains of small pouches and sealed trays using MAP technology, Nichrome’s snack packaging solutions offer a variety of pouch formats, speeds and applications. The machines vacuum-pack chips, namkeen kurkure, pasta, dry fruits, candies -even grains, sugar and pulses.

Nichrome also offers the Wing 200 E-Line for entry-level requirements of startups and SMEs. Other snack packaging machines include:

• Excel Vertipack 320
• Snackpack
• Excel 400 Plus Multi-Head Weigher
• Sprint 250 Plus Multi-Head Weigher

Grains & Pulses

Nichrome offers a wide range of automated packaging machines, filling systems and integrated packaging solutions for your grain and seed packaging needs. Food Packaging Machines like those in Nichrome’s Excel Plus series, equipped with modern technology offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Whether you want to pack grain in 500gm retail pouches or larger 2 Kg and 10 Kg formats, Nichrome has the grain packaging machine for you. Nichrome also offers Wing 200 E-Line, an automated packaging machine for startups and small-medium enterprises. It offers all the technology and expertise in a compact, affordable format. Nichrome’s offerings include:

• Excel 400 Plus Intelligent Electronic Weigh Filler
• Sprint 250 Plus Intelligent Electronic Weigh Filler
• Excel 400 Plus Cup Filler
• Excel Vertipack 320
• Wing 200 E-Line Snackpack

These machines are also well suited for other applications such as sugar, tea, whole spices, dry fruits, even snacks & namkeen.

Tea & Coffee

Nichrome has been a pioneer in tea packaging machines in India. Today, besides tea packaging machines for packing tea in a variety of flexible pouches, Nichrome offers complete integrated packaging systems for tea packaging for end-to-end efficiency. For tea packaging and coffee packaging, Nichrome’s rugged range of packaging machines includes:

• Excel 400 Plus Intelligent Electronic Weigh Filler
• Sprint 250 Plus Intelligent Electronic Weigh Filler
• Excel 400 Plus Servo Auger
• Sprint 250 Plus Servo Auger
• DH Wing Servo Auger Filler
• Excel Vertipack 320
• Multilane Stickpack & PV215 for sachet packaging of coffee powder

Nichrome also offers a series of horizontal form fill seal (HFFS) machines for packaging tea and coffee. The advanced linear technology and small footprint make Nichrome’s T-series a popular choice.

RTE & Instant Mixes

For effective and hygienic packaging of ready-to-eat and ready-to-cook foods, Nichrome’s Pick-Fill-Seal (PFS) machine comes with specially designed fillers.

The rotary filling and sealing technology of this RTE packaging machine enables 2 different fillers to dispense different ingredients in the same pouch, allowing for easy and gentle mixing of ingredients. Foods can be packed in a variety of stand up pouches which can then be subjected to retort packaging for longer shelf life.

Besides this horizontal packaging machine, Nichrome offers the Athena Thermoforming Tray Sealing machine from Tecnovac, Italy. Athena is able to seal, pack in a protective atmosphere (vacuum + gas) or with “Skin effect” all types of trays or jars. Due to its strong stainless steel structure and easy maintenance, Athena is ideal for use in small and medium-sized companies.

For marketers of cut fruits & vegetables, meat & fish, namkeen & sweets and even ready-to-eat meals like biryani, Athena ensures the food products stay safe and hygienic till they reach the consumer’s table.

Conclusion

Try Nichrome for all your food packaging needs. Nichrome will study your product, understand your requirements, and deliver the optimal solution for your specific industry. For the latest, most cost-effective automatic packaging machines and packaging solutions India, Nichrome is the preferred partner for progress.

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Automatic packaging machines are expensive capital investments; so naturally, you want maximum return on your investment. You expect high performance and long service life. Besides, packaging downtime is an inconvenient and costly situation that no enterprise can afford.

Whether it is a horizontal packaging machine or vertical-form-fill-seal machine, liquid filling machine or powder packaging machine, pharmaceutical packaging machine or food packaging machine – if you want to maximise performance and longevity of your packaging line, here is a checklist of practices to adhere to.

Follow a preventive maintenance schedule

Preventive maintenance is the number one recommendation for long service life of your packaging machine. A packaging machine must be regularly and periodically serviced to ensure optimal OEE (Overall Equipment Effectiveness).

Create and maintain a preventive maintenance schedule that is conducted by qualified personnel on a pre-set basis. The tasks may be on a monthly, quarterly or even annual basis but it is imperative to adhere to the schedule.

Preventive maintenance includes activities such as checking and replacing wear components, lubricating machinery, etc. This helps prevent both minor problems and major disasters before they occur. You can plan downtime and arrange necessary materials, rather than be caught off guard.

Leading packaging machine manufacturers in India, Nichrome, provides annual maintenance contracts with regular onsite visits tailored for your individual business and packaging line needs.

Track line efficiencies

Measuring and tracking the throughput during optimum uptime helps to pinpoint slow spots in the packaging line that are unable to manage the product as efficiently as other parts. This can help you detect potential bottlenecks before they arise.

Maintain an autonomous maintenance checklist

Compile a checklist of tasks and schedules for inspections, cleaning and lubrication as required by your packaging machine, which can be done by the operators. After all, the operator is at his machine consistently and will be the first to notice if something changes – such as noise, speed, unusual motion, etc. He can raise the flag long before a scheduled maintenance visit.

Make sure the maintenance tasks are assigned, scheduled and done, and signed off by a supervisor.

Be prepared for replacements and spare parts

When you buy your packaging machine, ask for a recommended spare parts list, and keep a minimum supply of these on your premises. Make the list of parts in stock easily accessible to the maintenance teams. A reliable OEM will have these spare parts as inventory so they can be delivered immediately when required, but waiting even for a single day can mean extremely costly downtime.

Plan and budget for upgrades

To combat obsolescence and expensive breakdowns, you must regularly review the production statistics, projected lifespan of the machine, its hardware and software. Components such as PLC, servo drive and other electronics require replacement; software require upgrades.

Keep in touch with your packaging machine manufacturer to learn of recommended upgrades or if your particular model of equipment is being phased out. Whether you budget for partial upgrades or complete replacement, it’s better to be prepared with a proactive plan and budget.

Get the OEM who is responsive and supportive

Before purchasing your namkeen packaging machine, milk packaging machine or oil filling machine, check if the automatic filling machine manufacturer is responsive and can provide prompt support to your site. Now with the pandemic, the vendor should also offer remote service capabilities for remote trouble-shooting.

It is also important that the manufacturer provides installation, commissioning and training service. Partnering with an industry-leading packaging machine manufacturer like Nichrome makes sound business sense. Nichrome will ensure you get the most cost-efficient, high quality equipment for your application, and the kind of service and support you need to keep your packaging operations running smoothly.

Conclusion

To sum up, a sound, well-planned maintenance strategy will help packaging line owners to avoid unplanned, costly repairs, maximise equipment availability, optimise machine performance and increase the ability to predict production and maintenance budgets.

The secret is to be proactive rather than reactive to keep your packaging machinery in good condition, ensure productivity and profitability of your packaging operations. A packaging partner like Nichrome can make all the difference. Nichrome is the pioneer and leading provider of integrated packaging solutions India. Liquid filling machine, tea packaging machine, spice packaging machine, shampoo packing machine, coffee packaging machine, cosmetic packaging machine – you name the application, Nichrome has a high-speed, high-performance solution for it. Nichrome’s expertise extends to Food, Pharma and non-food sectors, and every automatic packaging machine from Nichrome is backed by the company’s decades of experience, strong R&D, state-of-art manufacturing, and reliable nation-wide service.

The post Optimise Performance & Service Life of Your Packaging Machine appeared first on Nichrome India Ltd.

Especially if your business deals with fresh, food products, it is essential that the product is weighed efficientlywhile moving at great speed, and filled competently, without waste.

Multi head weigher delivers two main advantages: speed and accuracy. So if you’re looking for an efficient tea packaging machine or coffee packaging machine, namkeen packing machine or any powder packaging machine, a multi head weigher packing machine makes good business sense.

In fact, this machine works well even for products such as sugar, grains, spices, pasta, dog food, etc., which are often considered difficult to weigh efficiently or tend to get stuck within the equipment.

How does a multi head weigher packing machine work?

Basically, a multi head weigher packing machine takes bulk product and weighs it into smaller increments according tothe weight programmed into its software. The bulk product is fed into the scale through the infeed funnel on top. The top cone and feed pans vibrate and gently move the product towards the weigh buckets around the edge of the scale which are constantly weighing the product they contain.

To reach the target weight, the software chooses the sum of a combination of buckets which add up to the correct amount.

Standard multi-head weighers range from 10 to 24 heads. The more weighing heads a system has, higher the possible speeds and greater the accuracy.

Multi head weigher packing machine from Nichrome

Nichrome’s Excel 400 Plus Multi Head Weigher is a preferred choice for packaging snacks such as potato chips, kurkure, namkeen. This vertical form fill seal machine is also used for packing pasta, nuts, dry fruits, seeds, soya chunks, breakfast cereals, whole spices, etc.

Excel 400 packs CSPP, Gusset and Pentaseal pouches of up to 10 kgs weight at speeds that go up to 80 packs per minute.

The best thing about Excel 400 is its versatility. Just change the filler, and it can be used for packing grains and powders too.

Why buy from Nichrome?

Buying a fixed asset like this is an expensive, one-time investment. Of course, you will consider several things such asthe machine’s weight, size, cost, process, construction, etc. Finding a reliable supplier is crucial.

Meeting Nichrome is a good idea. Nichrome is India’s leading packaging machine manufacturer and provider of innovative packaging solutions. As a trusted automatic filling machine manufacturer for over four decades, Nichrome’s packaging solutions India such as oil filling machines, milk packaging machines, spice packaging machine, liquid filling machines, pharmaceutical packaging machines, shampoo packing machines, etc. are all helping enterprises to access packaging efficiency and profitability with their advanced technology and durable performance.

Some important reasons to trust Nichrome:

Durability: Obviously, you want your big investment to work efficiently for years.Nichrome’s technology and manufacturing is proven; their track record for long service life is excellent.

Operating manuals and training: During purchase, Nichrome provides proper manuals and training for your staff to help them understand the technology and working of your multi head system.

Spare parts: Multi head filling machines are made up of countless small mechanical and electronic components. These parts may need replacement. Nichrome assures availability of genuine and accurate spares – to spare you lengthy downtime and ensure machine efficiency.

Maintenance and service: Periodic maintenance and servicing is essential to keep your automatic packaging machine in top working condition. Nichrome has an efficient Service network and offers professional AMCs to help you avoid breakdowns, get the best from your machine. Buying a multi head filling machine from a reliable, proven manufacturer such as Nichrome would ensure you get the latest technology, world-class quality and return-on-investment you seek. What’s more, Nichrome stays committed to your business’ efficiency, and is always available with service, spares and support to ensure you never have to face system slowdown or process downtime.

The post Why Buying Nichrome’s Multi Head Weigher Packing Machine Makes Good Sense appeared first on Nichrome India Ltd.