powder filling machines – Nichrome India Ltd https://www.nichrome.com/blog Nichrome Integrated Packaging Solutions Tue, 22 Apr 2025 05:59:59 +0000 en-US hourly 1 https://wordpress.org/?v=5.1.17 https://www.nichrome.com/blog/wp-content/uploads/2019/04/cropped-favicon-32x32.png powder filling machines – Nichrome India Ltd https://www.nichrome.com/blog 32 32 Nichrome’s bag filling solutions bag first place https://www.nichrome.com/blog/nichromes-bag-filling-solutions-bag-first-place/ https://www.nichrome.com/blog/nichromes-bag-filling-solutions-bag-first-place/#respond Wed, 31 Jan 2024 13:46:50 +0000 https://www.nichrome.com/blog/?p=1580 Most of the powder packaging and bag filling machine manufacturers in India are based out of Pune, Ahmedabad, and Jodhpur. Nichrome, a Pune-based leading bag filling machine manufacturer, has carved an exclusive niche for itself in the bag filling machine market for a number of compelling reasons.

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Most of the powder packaging and bag filling machine manufacturers in India are based out of Pune, Ahmedabad, and Jodhpur. Nichrome, a Pune-based leading bag filling machine manufacturer, has carved an exclusive niche for itself in the bag filling machine market for a number of compelling reasons.

Growing Market

The increasing demand for bag filling machines is fuelled by the rise in people’s preference for processed and packaged goods, increase in income & population. In India, the powder packaging system market is growing by leaps and bounds. New powder packaging system and automatic bag filling machine manufacturers are cropping up in places where masala packing, and bulk bag handling systems are needed.

This trend is also apparent because the overall powder packaging machine industry is also expanding rapidly. Indian players are under pressure to upgrade their powder packaging systems, especially masala packing systems because of intense competition from Chinese companies.

Nichrome Leadership

Nichrome leads the pack in bag filling machine and powder packaging machine manufacture in India. Our claim to have carried out 10,000 successful installations in 45 countries is hitherto unchallenged.

We are known for the reliability of our powder packaging machines and masala packing machine range. We are the preferred choice for bag filling machines, bulk bag filling machines, powder packaging machines, and masala packing systems.

Nichrome is the frontrunning manufacturer of powder packaging machines for the simple reason that it has a surprising range of products best suited for masala packing and powder packing. Our powder packaging machines are compact, durable, energy efficient and increase profitability.

Astounding range

We offer a variety of bag and powder packaging machines, including:

  • Excel 400 Plus Servo Auger: With print mark scanners, static charge eliminator, servo motor driven bag length control
  • Sprint 250 Plus Servo Auger: With perforation system, exact film length pulls, bagger speed 120 packs/ minute.
  • Maxima 200: Bagger Speed 200 packs/minute, servo auger for precise filling
  • Maxima 400: Bagger Speed 400 packs/minute, servo auger for precise filling

Each of these variants are best in class and offer speed, accuracy, versatility, and low maintenance. Nichrome is adept at customizing integrated powder packaging machines, especially masala packaging systems, to suit the specific needs of the customer in terms of product type, bag shape, and volume.

Bulk bag filling systems

Nichrome also offers automatic bulk bag packing filling machines best suited for powder packaging and masala packing. They are ideal for packing large bags of 5 kg to 50 kg. Nichrome bulk bag handling systems are designed for products such as rice, sugar, grains, pulses, flour, and cake mix. These PLC/HMI fitted machines deliver output rates of 20 bags/minute.

Powder, masala packaging

Nichrome masala and powder packaging solutions pack pouches, sachets, and jars. Nichrome’s Double Head Wing Servo Auger Filling machine, which is a superlative powder packaging solution runs at high speed and is reliable for spice powder packaging like chilli, turmeric, coriander, sambar powder. It can be used for nutraceutical powders premix, health drinks, energy drinks and beverages, coffee, and dairy whitener.

For pouch quantities up to 2 Kg, Nichrome’s Sprint 250 Plus series of powder packaging machine advantages are:

  • Dexterity, accuracy, and productivity
  • Packaging for wide variety free-flowing and non-free-flowing powders like ground coffee, masalas, flour, baking mix and granules.
  • Vertical form fill seal (VFFS) machines that save energy.
  • Require lesser floor area, produce pillow seal pouches.

Nichrome’s EXCEL PLUS series comes with many advantages:

  • Ideal for powder & granule bag filling
  • Fully automatic
  • Includes servo motor driven bag length control.
  • Can be integrated downstream or upstream to existing equipment.
  • Versatile for powder packaging, grain, snacks, masala packing
Conclusion

Nichrome is the best option for bag filling machines, powder packing and masala packing systems. If you need a reliable bag filling machine or a powder packing machine manufacturer, call us now and we will customize our solution to perfectly match your requirements.

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How Nichrome plays a major role as your secondary packaging partner for your spice industry https://www.nichrome.com/blog/nichrome-as-your-secondary-packaging-partner-for-your-spice-industry/ https://www.nichrome.com/blog/nichrome-as-your-secondary-packaging-partner-for-your-spice-industry/#respond Tue, 29 Aug 2023 11:48:54 +0000 https://www.nichrome.com/blog/?p=1277 In the fast-paced world of the spice industry, efficient and reliable packaging is the key to success. Ensuring that your spices reach consumers in pristine condition while maintaining their aroma, flavor, and freshness is essential. This is where Nichrome steps in as your ultimate secondary packaging partner. With our expertise in spice packaging, a wide range of innovative packaging machines, and integrated packaging solutions, we redefine the way spices are packaged and presented to consumers. Let's embark on a journey through the world of spice packaging and explore how Nichrome plays a major role as your secondary packaging partner.

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In the fast-paced world of the spice industry, efficient and reliable packaging is the key to success. Ensuring that your spices reach consumers in pristine condition while maintaining their aroma, flavor, and freshness is essential. This is where Nichrome steps in as your ultimate secondary packaging partner. With our expertise in spice packaging, a wide range of innovative packaging machines, and integrated packaging solutions, we redefine the way spices are packaged and presented to consumers. Let’s embark on a journey through the world of spice packaging and explore how Nichrome plays a major role as your secondary packaging partner.

How Nichrome makes your spice packaging better:

  • Streamlined Spice Packaging Solutions

Nichrome boasts an impressive array of spice packaging machines that cater to the unique needs of the spice industry. From powder filling machines to the cutting-edge Flexiwrap 700 horizontal flow wrap machine, our packaging solutions are designed to maximize efficiency and productivity. With our versatile machines, spice packaging becomes seamless, precise, and visually appealing.

  • Integrated Packaging Solutions for Spice Industry

At Nichrome, we understand that spice packaging is not just about individual machines; it is about a complete packaging ecosystem. Our integrated packaging solutions seamlessly combine different packaging machines, creating a harmonious packaging line that optimizes efficiency and enhances product presentation. With our integrated solutions, you can achieve smooth and streamlined spice packaging operations.

  • Elevating Spice Packaging with Quality and Precision

When it comes to spice packaging, consistency and accuracy are non-negotiable. Nichrome’s spice packaging machines are engineered with the utmost precision, ensuring that each spice pouch is filled to perfection. Our packaging machines maintain the integrity of the spices, preserving their aroma and flavor, delighting consumers with every use.

  • Sustainable Spice Packaging

At Nichrome, we understand the importance of sustainability in today’s packaging landscape. Our spice packaging machines are designed to minimize material wastage and optimize resource utilization. With energy-efficient operations and eco-friendly packaging solutions, we help you reduce your environmental impact while delivering exceptional packaging.

Flexiwrap 700: A Game-Changer in Spice Packaging

The Flexiwrap 700 is the star of the show in secondary packaging. This innovative horizontal flow wrap machine delivers top-notch packaging for your spices. With customizable pouch sizes, attractive sealing options, and advanced controls, the Flexiwrap 700 ensures that your spices are securely packaged and ready to captivate consumers.

Spices packaging machine

Key Features of Flexiwrap 700

  • Intermittent motion
  • Material of construction for contact parts in SS 304
  • Quick change-over friendly design for use of different forming size parts
  • Facility to store different recipes for changeovers through PLC program.
  • Center seal and center conveyor driven by servo Motor.
  • Side seal driven by pneumatic cylinder.
  • Compatible with Laminate (BOPP/PPE)
  • Speed up to 60 ppm (Can vary depending upon the pouch length)

Conclusion

Nichrome’s role as your secondary packaging partner in the spice industry is unparalleled. With our innovative spice packaging machines, including the Flexiwrap 700, and our commitment to sustainability, we help you enhance your spice packaging operations and exceed customer expectations. From powder filling machines to the most advanced flow wrap machines, Nichrome has the packaging solutions you need to succeed in the competitive spice market. Elevate your spice packaging with Nichrome and experience the difference in quality, efficiency, and innovation.

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Savor the Flavor: The Role of Packaging in Keeping Spices Fresh https://www.nichrome.com/blog/the-role-of-packaging-in-keeping-spices-fresh/ https://www.nichrome.com/blog/the-role-of-packaging-in-keeping-spices-fresh/#respond Mon, 28 Aug 2023 13:03:57 +0000 https://www.nichrome.com/blog/?p=1232 Spices, those small powerhouses of flavor, are essential ingredients that can transform ordinary dishes into extraordinary culinary experiences. But the secret to their magic lies not only in their origin but also in how they are packaged and preserved. In this blog, we embark on a journey into the world of spice packaging machines, uncovering the art and science behind keeping spices fresh and flavors intact. Let's delve into how Nichrome's cutting-edge spice packaging machines and integrated packaging solutions play a pivotal role in savoring the true essence of these culinary treasures.

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Spices, those small powerhouses of flavor, are essential ingredients that can transform ordinary dishes into extraordinary culinary experiences. But the secret to their magic lies not only in their origin but also in how they are packaged and preserved. In this blog, we embark on a journey into the world of spice packaging machines, uncovering the art and science behind keeping spices fresh and flavors intact. Let’s delve into how Nichrome’s cutting-edge spice packaging machines and integrated packaging solutions play a pivotal role in savoring the true essence of these culinary treasures.

What makes Nichrome your ideal choice as your spice packaging manufacturer:

  • Preserving the Essence

Packaging is more than just aesthetics; it is about ensuring that the essence of spices is preserved from the moment they are sealed to the moment they are unleashed into a recipe. The right automatic packaging machines by Nichrome prevent exposure to light, moisture, air, and external contaminants that can degrade the quality and aroma of spices. With the advent of modern food packaging machines, such as automatic powder filling machines and sachet packaging machines, the process has evolved into a precise art.

Spices Preserving the Essence
  • Years of Experience & Expertise

Nichrome, a pioneering name in packaging machine manufacturer, understands the nuances of spice preservation. Our spice packaging machines are designed to provide airtight seals, preventing any unwanted external elements from infiltrating. Our automatic packaging machines come equipped with the latest technology, guaranteeing accurate and consistent fills that keep spices in their optimal condition.

  • Beyond Freshness

In the world of spice packaging, our powder filling machines are designed to cater to various packaging formats, ensuring that your spices reach your customers in the most user-friendly way. Every automatic powder packaging machine from Nichrome streamlines the process, enhancing productivity without compromising the quality of the product.

  • Aesthetics and Protection

Nichrome’s integrated packaging solutions do not just focus on preservation; they also add value to your brand. The visual appeal of packaging matters, and our spice packaging machines ensure that your products stand out on the shelf while also safeguarding their contents.

Vertical Form Fill Seal Machines by Nichrome for your spice industry

Nichrome’s Vertical Form Fill Seal (VFFS) machines are the epitome of precision and efficiency in packaging. Our advanced machines seamlessly create, fill, and seal pouches in a vertical orientation. With highly advanced technology and meticulous engineering, our VFFS machines cater to diverse industries, offering versatility, accuracy, and reliability. From granules to liquids, these machines ensure optimal packaging, minimizing waste and maximizing productivity. Trust Nichrome’s VFFS machines for integrated packaging solutions that elevate your production processes.

  • Maxima 200 with Servo Auger

  • Maxima 400 with Servo Auger

  • Compact design that occupies less space in the factory
  • Packaging output speed up to 200 packs per minute
  • Pack volume ranges from 25 to 550 cc
  • Occupies less space in the factory with its compact design.
  • Packaging output speed up to 400 packs per minute
  • PLC based control system with PC & data processors.

Conclusion:

The journey of spices from farm to plate is a sensory experience, and packaging plays a crucial role in maintaining that experience. With Nichrome’s state-of-the-art food packaging machines and integrated packaging solutions, the essence of spices is locked in, ensuring that every sprinkle, dash, and pinch brings the same vibrant flavor to dishes around the world. As we savor the flavor, let’s acknowledge the craftsmanship behind spice packaging – a delicate balance of science and innovation that enhances our culinary journey.

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Exploring Different Salt Packaging Formats: Bottles, Pouches, and Beyond https://www.nichrome.com/blog/exploring-different-salt-packaging-formats-bottles-pouches-and-beyond/ https://www.nichrome.com/blog/exploring-different-salt-packaging-formats-bottles-pouches-and-beyond/#respond Mon, 26 Jun 2023 12:30:08 +0000 https://www.nichrome.com/blog/?p=1026 When it comes to salt packaging, businesses have a variety of options to choose from to meet their specific needs. Nichrome, a leading salt filling machine manufacturer, offers innovative packaging solutions that cater to the diverse requirements of the industry. Let's delve into the different packaging formats and the cutting-edge machines provided by Nichrome.

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When it comes to salt packaging, businesses have a variety of options to choose from to meet their specific needs. Nichrome, a leading salt filling machine manufacturer, offers innovative packaging solutions that cater to the diverse requirements of the industry. Let’s delve into the different packaging formats and the cutting-edge machines provided by Nichrome.

Salt Packaging in Jars

Jars are a preferred choice for salt packaging, ensuring convenience and easy pouring. Nichrome’s edible salt filling machine enables precise and automated filling of jars, maintaining accuracy and efficiency. With advanced features and controls, Nichrome’s wide range of automatic salt filling machines ensures consistent quality and minimizes product wastage.

Salt Packaging in Pouches

Pouches have gained popularity in recent years due to their portability and ease of use. Nichrome’s salt packing machines offer seamless packaging of salt into pouches, allowing for convenient handling and storage. These salt filling machines ensure precise filling, sealing, and packaging of salt pouches, maintaining product integrity and extending shelf life.

Salt Packaging in Pouches

Nichrome understands the importance of staying ahead of the competition in the dynamic packaging industry. With our expertise and experience, we offer innovative packaging solutions that cater to evolving market trends and consumer demands. Our integrated packaging solutions encompass various packaging formats, including bottles, pouches, and more, ensuring versatility and adaptability. Nichrome has a wide range of Vertical Form Fill Seal Machines & Horizontal Packaging Machines.

Vertical Form Fill Seal Machines

Nichrome is one of the leading packaging machine manufacturers in India producing state-of-the-art vertical form fill seal (VFFS) machines. These machines efficiently form pouches from flat film rolls, fill them with salt, and seal them securely. The VFFS machines offer high-speed operation, precise filling, and reliable sealing, ensuring optimal productivity and product integrity.

SALTPACK:

The Saltpack VFFS machine by Nichrome is a versatile high-speed packaging machine designed especially for the salt industry. It is specifically built with open construction and robust design to handle rigorous salt packaging.

This machine has a long performing capacity under constant operation. What makes it more reliable for salt industry owners is its low running cost because of the reputed CE marked PLC housed in a dust tight electrical panel for machine control.

Saltpack comes with optional fillers which allows it to pack other free flow & viscous products.

VFFS Multilane Series   

This advanced Vertical Form Fill Seal (VFFS) machine revolutionizes the packaging process by offering multiple lanes for simultaneous packaging.

It is specifically designed to handle a wide range of industries and products. The VFFS Multilane Series delivers exceptional performance and productivity. It allows you to pack multiple products or varieties within the same packaging machine, saving valuable time and resources.

  1. Multilane Stickpack with Volumetric Multiple Cavity Filler

This is one of the best packaging machines for producers who are supplying free flow products like salt or for instance sugar, pepper, etc. This high-end machine by Nichrome ensures maximum productivity and unmatched efficiency.

Nichrome’s MULTILANE STICKPACK with Volumetric Multiple Cavity Filler is an advanced packaging machine that is prominent in packing pouches. It is designed with a product hopper of 25 liters capacity approx. A CE certified machine with PLC controller that just makes your operation easier than ever.

Nichrome, as a renowned salt filling machine manufacturer, prioritizes quality, reliability, and customer satisfaction. We are also experts in providing the most reliable food packaging machines, liquid packaging machines, spice packaging machines, snack packaging machines, oil packaging machines, powder filling machines, sachet packaging machines, milk packaging machines, shampoo packaging machines and many more.

With our expertise in integrated packaging solutions, Nichrome empowers businesses across industries to achieve efficiency, consistency, and product excellence.

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Ensuring Most Reliable Spice Packaging Machines by Nichrome https://www.nichrome.com/blog/ensuring-most-reliable-spice-packaging-machines-by-nichrome/ https://www.nichrome.com/blog/ensuring-most-reliable-spice-packaging-machines-by-nichrome/#respond Tue, 21 Mar 2023 06:14:50 +0000 https://www.nichrome.com/blog/?p=956 Nichrome is a leading manufacturer of innovative packaging machines in India for a wide range of industries, including food, pharmaceuticals, cosmetics, and more. With over 40 years of experience, Nichrome has earned a reputation for delivering high-quality automatic packaging machines in India that are efficient, reliable, and cost-effective.

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Nichrome is a leading manufacturer of innovative packaging machines in India for a wide range of industries, including food, pharmaceuticals, cosmetics, and more. With over 40 years of experience, Nichrome has earned a reputation for delivering high-quality automatic packaging machines in India that are efficient, reliable, and cost-effective. Nichrome’s goal is to help businesses of all sizes and industries optimize their packaging operations, improve efficiency, and enhance their bottom line.

Spices are an essential component of many cuisines around the world, and the demand for them is constantly growing. Spice packaging machines have become a critical aspect of the spice industry. Nichrome is one of the leading automatic filling machine manufacturers that allows efficient and safe packaging of spices, ensuring that they remain fresh and flavorful for longer periods and has been providing the best solutions to the spice industry for over four decades.

Benefits of using Nichrome’s Spice Packaging Machines

  • High Efficiency

Nichrome provides the most reliablehorizontal packaging machines that can package spices at a much faster rate than manual packaging. This means that you can package a large amount of spices in a short amount of time, which can increase your production and sales.

  • Hygienic Packaging

Nichrome ensures that the spices are packaged in a clean and hygienic environment, which reduces the risk of contamination. Nichrome’s automatic packaging machines provide pouch filling machines and powder filling machines that are especially important for food products that can be affected by bacteria and other harmful microorganisms.

  • Consistent Packaging

Nichrome’s Vertical Form Fill Seal Machines can package spices in a consistent manner, which ensures that each package contains the same amount of spices. This helps to improve customer satisfaction as they know what to expect from your product.

Nichrome’s Vertical Form Fill Seal Machines

Nichrome’s vertical form fill seal machine (VFFS) is one of the most efficient and reliable spice packaging machines used in the food industry. This food packaging machine is designed to form bags from a roll of packaging material, fill the bags with spices, and then seal the bags. Other than spices, Nichrome’s VFFS machines are also capable of packaging a wide range of products, including sugar, flour, grains, and other powders.

  • Excel 400 Plus Servo Auger: The Excel Plus series is a versatile spice packaging machine designed by Nichrome to efficiently fill spices into bags, pouches and bottles. The Excel 400 Plus Servo Auger has a speed of packaging 80 packs per minute and can pack up to 10 kgs depending on the product’s bulk density.
  • Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus series offers speed, accuracy and efficiency for flexible packaging of a wide variety of spices. Sprint 250 Plus is an automated machine with CE marked PLC and touch screen HMI.

In conclusion, selecting the right spice packaging machine is vital to ensuring the quality, freshness, and marketability of your product. Some of Nichrome’s popular packaging machines include the powder filling machines, sachet packing machine, pouch sealing machine, horizontal packaging machine, pouch packing machine. Choose Nichrome for the best and most reliable spice packaging machines for your industry. Nichrome is also a trusted partner for delivering one of the best powder filling machines and powder packaging machines in India. Nichrome with its constant quality has also proved itself to be one of the leadingpouch filling machine manufacturers in India.

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Nichrome’s Powder Packing Solutions Rule The Roost https://www.nichrome.com/blog/nichromes-powder-packing-solutions-rule-the-roost/ https://www.nichrome.com/blog/nichromes-powder-packing-solutions-rule-the-roost/#respond Wed, 30 Nov 2022 12:07:32 +0000 https://www.nichrome.com/blog/?p=914 Tins (or cans) are used mainly in the food and pharma industry where quality packaging is paramount. Tins are commonly used for packaging of powders because they ensure safety, durability, and convenience. This makes them the preferred choice for packaging coffee powder, milk powder, baby formula, spice powders, nutritional supplements and more.

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Tins (or cans) are used mainly in the food and pharma industry where quality packaging is paramount. Tins are commonly used for packaging of powders because they ensure safety, durability, and convenience. This makes them the preferred choice for packaging coffee powder, milk powder, baby formula, spice powders, nutritional supplements and more.

…And Nichrome India Limited’s integrated tin packaging solutions such as its powder filling machines, and tin packaging machines are regarded as the industry standard. Nichrome can provide both standardized and fully customizable powder packaging solutions for both the food and nutraceutical industry.

Nichrome’s Powder Packaging Solutions

Nichrome’s tin filling machine line for powders and tin packing line for powders are robust, low maintenance-driven and made for accurate and efficient performance for powder packaging in tins.

The programmable logic controller (PLC)-fitted line features a digital liquid crystal display (LCD) touchscreen with settings. It also has safety enclosures with interlocks for rotary parts. Various tin sterilization and tin cleaning options are available from Nichrome.

Tins for powder filling come in various formats like tin with sealing, tin with capping and composite tins. They are used to fill snacks, ready-to-eat food, liquids, powder, spice, coffee etc.

Why Nichrome?

Nichrome offers an efficient tin powder filling line system that helps you meet your packaging needs. Just change the filler to fill different products, and this innovative packaging solution will enable powder tin packaging in stock keeping units ranging from 100 gm to 1000 gm.

Whether it is milk powder, spice powders, seasoning powders &pharma powders or pulses, grains, sugar or tea, Nichrome’s tin packaging machine, powder filling machine, oil tin filling machine, and tin filling and sealing machine are always the talk of the industry.

Nichrome’s tin filling and sealing machines, tin packaging machines, powder filling machines, oil tin filling machines, denote peace of mind for the packaging industry.

Powder Packaging Par Excellence

Nichrome’s tin filling and sealing machines for powders guarantee high-speed, accurate filling. Nichrome’s powder tin filling line system includes a turn table for empty tins, and an inverted tin cleaning machine.

The line system also features a UV chamber, dial indexing unit for twin tin filling, two servo auger fillers, seamer, date batch coding system, capping machine (lid pressing unit), cap elevator with storage silo and turn table for filled tins.

Powder Filling and Sealing

In a Nichrome powder tin filling and sealing machine, by changing the filler, one can pack a wide range of food and non-food products in tin or composite tin containers. Our line is especially geared for pharma powders and detergent powders.

Secondary Packaging

Nichrome can also help with secondary packaging solutions, and integration with existing systems.Secondary packaging is the first thing your customer sees when picking up your products and browsing retail shelves.

Nichrome also provides a wide range of automated packaging systems for bulk packaging machines, secondary packaging solutions such as wrapping machine, horizontal wrap machine, cartooning machine, and box packaging machine. Nichrome trains your staff in machine operations and provides after-sales support.

Nichrome’s fast and efficient box cartooning machines, is a secondary packaging machine has a rated output of upto 180 cartons per minute and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing.We offer both continuous and intermittent fully automatic cartooning machines which we integrate with primary packaging.

Other Automated Packaging Lines

Nichrome’s automatic bottle filling system  is an integrated packaging solution that can pack liquids and powders in stock keeping units (SKUs) ranging from 100 ml to 200Litre.

For producers supplying non-free flowing powders such as milk powders, coffee powder, tea/coffee premixes, etc. to food chains, travel and hospitality industries, Nichrome offers unmatched efficiency through its range of Vertical Form Fill Seal (VFFS) machines like High-Speed Double Head Wing Servo Auger Filler,can be used for packaging powders like salt.

The Saltpack Vertical Form Fill Seal Machine is a high-speed packaging solution. It is a robust machine with open construction, made of special grade material suitable for salt handling.It involves the lowest running cost through reputed control engineering (CE) marked Programmable Logic Controller (PLC) housed in dust tight electrical panel for machine control.With optional fillers, Saltpack can also be used for packaging other free flow products and viscous products.

Nichrome’s Horizontal Form Fill Seal (HFFS) packaging machines bring you new generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

Conclusion

Nichrome offers a range of proven powder packaging machines for a plethora of free-flowing and non-free-flowing powders across food, pharma, and other industry verticals.Food powder packaging machine or coffee powder packaging machine, detergent powder packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need. While one machine may not be able to package all powders, Nichrome’s powder packaging machines are especially versatile, and one machine can handle several powder applications with easy changeover.

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Why you Need a Case Erector and Case Sealer https://www.nichrome.com/blog/why-you-need-a-case-erector-and-case-sealer/ https://www.nichrome.com/blog/why-you-need-a-case-erector-and-case-sealer/#respond Mon, 31 Oct 2022 18:04:55 +0000 https://www.nichrome.com/blog/?p=875 The ultimate goal of a packaging line is the creation of the perfect and most functional package box. Machines have taken up the various tasks and procedures previously carried out by people in distribution centres, which has led to an increase in the speed and accuracy of operations. Now, companies of all sizes can access the most advanced technology with the initial investment becoming significantly affordable.

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The ultimate goal of a packaging line is the creation of the perfect and most functional package box. Machines have taken up the various tasks and procedures previously carried out by people in distribution centres, which has led to an increase in the speed and accuracy of operations. Now, companies of all sizes can access the most advanced technology with the initial investment becoming significantly affordable.

There is a plethora of machinery types that packaging and distribution centres are integrated into their packaging lines in order to facilitate the creation of boxes, filling of boxes and transportation of the packages. The two most important box packing machines for such lines are case erectors/formers and case sealers. You can end up saving immense amounts of time and money in the long run with the inclusion of these case erectors and sealers in your packaging line.

Case Erectors

Case erectors/formers are carton packaging machines that take folded cardboard boxes and form them and then seal the bottom in order to make them ready for packaging. Case erector machines take far less time to assemble a box when compared to a person – which is why many companies choose to invest in them.

There are a variety of case erectors available that help with packaging needs:

  • Automatic case erectors – For high-volume packaging lines, these auto case erectors prove to be fast and efficient.
  • Semi-automatic case erectors – These cartoning machines are the ideal solution for cost-savings and floor-space savings of the packaging line. These are apt for those companies who desire performance but have limited space.
  • Speciality case erectors – These are bespoke machines that are made for industries that have unique packaging requirements.

Case Sealers

One of the most important steps on the packaging line is sealing the package before being shipped to the customer. This task is executed by carton box packing machines called case sealers. These machines allow for the creation of perfectly sealed cases every time. Case sealers bring with them benefits such as consistency and cost savings.

There are a variety of case sealers available:

  • Semi-automatic case sealers – These are highly affordable machines that help save floor space.
  • Fully-automatic case sealers – These automatic carton box packing machines offer increased efficiency, help save on labour costs and allow for fixed and varied sizes.
  • L-clip case sealers: These can accommodate a variety of case lengths and widths.

How to determine if you need a case sealer and case erector?

Wondering whether your packaging line needs a case erector and case sealer? A few questions to consider are:

  • Do you have to seal hundreds of packages per minute?
  • Do you need consistency in your packaging boxes?
  • Do you want to save on labour costs?
  • Do you want to create a safer work environment for your employees?
  • Do you need to save floor space for your packaging line?

Are case erectors and case sealers the same?

No, they aren’t. Both machines have different tasks for the creation of an ideal box package. Case erectors are used to build the initial box while case sealers seal the box once it is packed.

Do you need both?

Most companies choose to integrate one of them at a time in order to save money while still speeding up the packaging process. The best way to save costs in the long term and have consistent packaging is to integrate both machines into your packaging line.

Semi-automatic or automatic?

A semi-automatic machine is the best choice if you’re still looking to keep an operator involved in your end-of-the-line packaging as these machines are generally smaller and more affordable. If you want a machine that is powerful and can handle high volumes, a full-automated machine would be the best choice.

Conclusion

If you are looking for a tin packing machine, can seamer machine, bottle filling machine, carton packing machine, box packing machine, flow wrap machine, namkeen packing machine, oil filling machine, shampoo packing machine, powder filling machine, sugar packaging machine– whatever your requirements are, connect with Nichrome – one of the best case packer manufacturers in India.

Utilise the available floor space, and enhance the efficiency and use of resources with Nichrome’s customised integrated packaging solutions in India. With expertise that has been developed over 40+ years in the packaging industry and demonstrated with more than 10,000 installations across 45 countries across the globe, Nichrome is your ideal single-source provider of the most optimum end-to-end integrated packaging solutions. Visit www.nichrome.com to learn more!

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Retail Sugar Packaging to Enhance Brand and Sales Value https://www.nichrome.com/blog/retail-sugar-packaging-to-enhance-brand-and-sales-value/ https://www.nichrome.com/blog/retail-sugar-packaging-to-enhance-brand-and-sales-value/#respond Tue, 15 Feb 2022 12:12:29 +0000 https://www.nichrome.com/blog/?p=743 The massive growth of the food industry both in the developing and developed countries has intensified the demand for a more effective means of powder packaging.No matter what powder product you are packing - spices, nutrition powders, sugar or pharma powders - there are some basic factors to consider to ensure success of the packaging process.

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The massive growth of the food industry both in the developing and developed countries has intensified the demand for a more effective means of powder packaging. No matter what powder product you are packing – spices, nutrition powders, sugar or pharma powders – there are some basic factors to consider to ensure success of the packaging process.

Of course, effectiveness of your packaging line depends on your powder filling machines but it also depends on your product’s flow characteristics, its bulk density and dustiness. Understanding these features will help you determine the size and attributes of the containers to use, the type of packaging machine needed and the suitable speed of the packaging process.

ABOUT SUGAR PACKAGING

According to a Mordor Intelligence survey, the sugar packaging market is expected to reach a CAGR of 4%during the forecast period 2021-2026. Changing lifestyle of Indians and changing food preferences, along with increasing population, is expected to drive the market’s growth.

The market is driven by a tremendous shift in preference for flexible packaging as sugar is packed in a variety of formats, both in bulk and retail. The advent of new technologies such as active packaging enables flexible packaging for sugar and enhances its shelf life.

Plastic material for packaging holds significant market share as it offers functionality that no other packaging material can match.Within plastic solutions, flexible plastic packaging is preferred as it uses 70% less plastic raw material than rigid plastic packaging.

Hence, packaging sugar in flexible plastic bags is growing in popularity. This type of packaging offers moisture-proof, water-proof, cost-effective packaging. Sugar manufacturers prefer this packaging as plastic bags can be coloured or transparent to enhance branding and sales appeal.

NICHROME’S SUGAR PACKAGING SOLUTIONS

Nichrome aims to offer innovative and versatile sugar packaging solutions that protect and preserve the inherent goodness of sugar, enhancing the brand value and shelf appeal.

Nichrome’s automatic packaging machines and integrated packaging solutions help the manufacturers package various quantities of sugar up to 10kg in versatile pouch formats that are hygienic, leak-proof and convenient for storage. Apart from protecting the contents, these pouches help the manufacturer’s brand stand out on the retail shelf and also to compete in the international market.

For retail sugar packaging, the range includes:

Excel 400 Plus Intelligent Electronic Weigh Filler: For packing sugar in CSPP or standup pouches in quantities up to 10 kgs, this sugar packaging machine is just right for you. Key features such as print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws ensure optimum performance.

Sprint 250 Intelligent Weigh Filler: For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy and efficiency for flexible packaging of sugar. Besides sugar, this automatic sugar filling machine is also suited to packaging grains, snacks, tea, whole spices, seeds and other powders.

Wing 200 E-line: This is an entry-level sugar packing machine, that packs grains, pulses, sugar and other products up to 1 kg quantities in CSPP bags. Wing 200 has been innovated by Nichrome, especially for startups and SMEs, offering top-notch technology but in a more compact size and budget.

Multilane Stickpack with Volumetric Multiple Cavity Filler: This sugar sachet packing machine caters to the growing market trend of stickpacks or single-serve sachets that are increasingly popular in food chains, travel and hospitality industries.Equipped with a product hopper of 25 litres capacity and a mesh at the product inlet to prevent entry of foreign particles, Nichrome’s Multilane Stickpack packs sugar in centre-seal stickpacks in quantities of 1-5 g, 3-7 g or 5-10 g.

WHY NICHROME FOR SUGAR PACKAGING

Nichrome is India’s leading food packaging machine manufacturer with over four decades of proven expertise in the industry. Nichrome has its own top-notch R&D and manufacturing facilities, and is well known for its many innovations for the packaging industry.

Nichrome is so much more than a sugar packaging machine manufacturer. Whether it be sugar packaging machines or grain filling machines; whether it be solid, liquid or viscous products; whether it be packaging machines, filling systems or integrated packaging systems – Nichrome has the range, capabilities and experience to deliver excellence for every application and process.

CONCLUSION

Today, Nichrome has grown and evolved into much more than just a food packaging expert. Nichrome’s capabilities extend beyond food packaging to pharma packaging, and packaging of other products as well. With a growing global presence and strategic tie-ups with international majors, Nichrome is your partner for the most efficient, cost-effective and rugged packaging solutions.

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Proven Expertise in Powder Packaging Solutions: Nichrome https://www.nichrome.com/blog/proven-expertise-in-powder-packaging-solutions-nichrome/ https://www.nichrome.com/blog/proven-expertise-in-powder-packaging-solutions-nichrome/#respond Fri, 21 Jan 2022 07:11:31 +0000 https://www.nichrome.com/blog/?p=728 Powders, especially fine ones, are amongst the trickiest materials to package safely and efficiently. Whether it be spice, milk or protein powder, drink mixes or pharmaceutical/nutraceutical powder, every powder comes with its own challenges such as flowability, dust control, cross-contamination, weighing, de-aeration and more.

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Powders, especially fine ones, are amongst the trickiest materials to package safely and efficiently. Whether it be spice, milk or protein powder, drink mixes or pharmaceutical/nutraceutical powder, every powder comes with its own challenges such as flowability, dust control, cross-contamination, weighing, de-aeration and more.

Powder packaging machines, therefore, play a crucial role. After all, primary packaging is the last step in the manufacturing process. The product that has been produced is filled in packaging that will ensure its protection and safe handling till it reaches the consumer. Problems at the packaging stage mean the entire process suffers in quality or throughput.

Some of the problems faced in dry powder filling machines:

Powder flow properties: Product flowability is of utmost importance. Powder fillers are sensitive to powders that are cohesive. This is especially true for small packaging formats and in cup dosing systems that rely on gravity to fill and empty cups.

The flow in the hopper above the filling head must be good, otherwise, the powder will reach the filling head on an irregular pattern causing deviation in the actual weight packed.

Weight control: The filling process is usually volumetric. This often causes variability in the actual weight filled. The volume of product being moved by the dosing system to a pack must be very well controlled so it results in a constant, consistent weight which is what consumers are paying for.

Leakage of pack: Sealing of the pack must be done without powder sticking in between the 2 sides of the packaging material. This usually happens if the product, while falling into the pack generates dust, and the dust does not settle before the sealing jaws close.

Sanitation: This includes containment, prevention of contamination and cleaning. For both food producers and pharmaceutical manufacturers, product quality is paramount. So, they require packaging equipment that eliminates contamination, while providing containment of dust and spillage, as well as easy cleaning.

POWDER PACKAGING SOLUTIONS FROM NICHROME

Nichrome is a reputed automatic filling machine manufacturer and experienced provider of integrated packaging solutions with over four decades of industry experience. Powder packaging is one of Nichrome’s strong suits. Technology developed for its flagship and fastest powder packaging machine, Maxima 400 is recognised among packaging solution providers.

Nichrome’s strength lies in its in-depth knowledge of different applications. Whether it be spice packaging machines, coffee packaging machines, tea packaging machines, pharmaceutical packaging machines or other powder filling machines, Nichrome studies the specific application and customises solutions for top performance and utmost reliability.

NICHROME’S AUTOMATIC POWDER PACKING MACHINES

Nichrome offers a wide range of VFFS and HFFS powder filling and sealing machines. The impressive list includes:

Maxima 400: With a compact design, Maxima 400 packs 400 pouches/minute in a single or perforated chain of pouches. A PLC-based control system and optional interface with PC & data processors make the Maxima 400 easy to control. No wonder it is a favourite with manufacturers of food powders such as blended spices, ground spices, premix powders, dairy whiteners, soup mixes, etc. The dry powder filling machine is also available in a smaller version – Maxima 200, which packs 200 pouches/min.

Excel 400 Plus Servo Auger: This versatile machine has a CE marked PLC Controller and touch screen HMI besides features such as print mark scanners, static charge eliminator, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance. This spice packaging machine offers many pouch formats and has an optimum bagger speed of 80 pouches per minute.

Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus packs up to 120 pouches per minute with accuracy and efficiency. An automated coffee packing packaging machine with CE marked PLC and touch screen HMI, it has a servo motor driven sealing system that can effectively seal with pressure levels maintained. It is programmed to pull the exact length of film required for packaging and offers a perforation system to deliver a chain of small pouches.

T Series: This is Nichrome’s range of HFFS packaging machines with exclusive linear technology from Spain. T110, T140 and T170 offer a range of pouch formats with superior pouch aesthetics for packaging ORS, pharmaceutical powders, milk powders, coffee, health drinks, instant mixes, premixes and other powders. Duplex modules are available for higher outputs.

Multilane Stickpack with Multi-Head Servo Auger: For convenience and to avoid wastage, the travel and hospitality industry is turning to single-serve pouches of products such as sugar, milk powder, coffee powder, tea/coffee premixes. This multilane powder packaging machine packs such free-flowing powders in single-serve stick packs.

CONCLUSION

When it comes to powder filling and sealing machines, it’s important to find a solution provider who understands the specific needs and challenges of your application and can tailor the solution to match. Nichrome offers a comprehensive range of automatic powder packaging machines in both VFFS and HFFS formats. These machines are hardworking, high-speed performers, providing accuracy, versatility and easy-to-clean convenience. Whether you want a salt packaging machine, spice powder packaging machine, coffee packaging machine, milk powder packaging machine or even agrochemical powder packaging machine – consider Nichrome. Nichrome promises the latest, most cost-efficient technology, along with full installation, commissioning and after-sales support.

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Filling Systems from Nichrome https://www.nichrome.com/blog/filling-systems-from-nichrome/ https://www.nichrome.com/blog/filling-systems-from-nichrome/#respond Tue, 28 Dec 2021 05:48:00 +0000 https://www.nichrome.com/blog/?p=721 Automatic filling machines are one of the most popular packaging machines in use today. These pouch packing machines can be vertical filling machines or horizontal filling machines. They consist of two main components: the filling system and the bagging system. The former is responsible for the accurate dispensing of the product being packed into the […]

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Automatic filling machines are one of the most popular packaging machines in use today. These pouch packing machines can be vertical filling machines or horizontal filling machines. They consist of two main components: the filling system and the bagging system. The former is responsible for the accurate dispensing of the product being packed into the pouch while the bagging system makes and sealsthe pouches.

There are different filling systems is use today, depending on the product to be packed and the packaging technology being used. Some of the typical filling systems include cup filler, auger filler, linear weigh filler, combination weigh filler, piston filler, etc.It is crucial to select the mostappropriate filling system for the application, else the whole investment and process may be rendered useless.

Broadly speaking, there are three types of filling systems: Weigh, Cup and Auger. A combination of factors will help one determine how to select the right fillers and other packaging machinery for specific production lines. Filler selection is based primarily on the type of product to be packed, its size, form, weight, viscosity, flow nature, corrosiveness, etc. but there are other factors to be considered such as quantity, container and the required speed settings for processing.

Nichrome offers a range of filling systems for a wide range of Food, Pharma and other products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.As India’s leading provider of integrated packaging solutions, and proven filling machine manufacturer, Nichrome partners to provide the most relevant, cost-efficient filler for your specific application.

Let’s look closer at three of Nichrome’s filling systems:

Easyfill Servo Auger

For food filling of powders such as spices, atta (flour products), milk powder, nutraceuticals, coffee powder, premixes, instant mixes, even agro chemicals and pesticides, Nichrome’s Easy fill Servo Auger provides accuracy, speed and efficient performance.

The auger is available in different finishes as per customer’s requirement. Choose from buffing, Teflon-coating or Nedox coating.

Hygienic construction and operation are the hallmarks of this filling system. Contact parts are made of SS-304 or SS-316 depending on the product to be filled, and the gaskets are of PTFE or food-grade silicon rubber. The split hopper facilitates easy cleaning and reduces downtime. The auger comes with buffing, Teflon coating or Nedox coating as per the customer’s requirement.

Features include:

  • Filling capacity: 5 cc to 2000 cc
  • Servo driven auger mechanism
  • Contact parts: SS 304 or SS 316 depending on product
  • Gaskets: PTFE/Food grade silicon rubber
  • Hygienic construction
  • Structure: MS powder coated
  • Hopper: inside buffing, outside matt finish
  • Facilitates easy cleaning

Intelweigh Multi Head Weigher 10H/14H

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.With 10 weigh heads, weighing range of 10g to 1000g, and operation speed of 70 dumps per minute, it can be programmed for a maximum of 100.

Features include:

  • Bucket volume: 1.3 l
  • Accuracy: 0.2 to 2 gm
  • Weighing range: 10 gm to 1000 gm
  • Speed: 70 dumps per minute
  • Product contact parts: SS 304
  • Display: 7 inch touch screen
  • Buckets open and close with stepper motor
  • Weighing method with load cell

IntelweighCombi Filler DH

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.It is available in a broad range of filling capacities and offers tool-less disassembly of bucket for easy cleaning and changeover.

Features include:

  • Accuracy % sd: 0.5% /0.2%
  • Weighing range: 50 gm to 2 kg/500 gm to 5 kg
  • Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg
  • Display: 7 inch touch screen
  • Air consumption: 0.15 CFM at 6 bar
  • Connected Load/Head: 0.25 kW
  • Built in safety door guards with machine off interlock
  • Broad range of filling capacities available

Conclusion

Whether it is a horizontal form fill seal (HFFS) machine or vertical form fill seal (VFFS) machine, whether you want to package powders, granules or viscous products, consult Nichrome. Nichrome offers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing food filling machines, liquid filling machines or powder filling machines for greater efficiency, speed and versatility. Nichrome’s “Made in India” fillers incorporate the entire electrical, electronic, micro-controller system & the software designed & developed by its own R & D team and manufactured in Nichrome’s state-of-the art manufacturing facility at Shirwal, near Pune. This ensures meticulous quality standards and prompt after-sales-service, quick supply of spares and flexibility in design to adopt changes as per the specific application.

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