• Enhanced Efficiency and Productivity:

Our snack packaging machines are engineered for high-speed packaging, significantly boosting productivity. With features like automatic feeding, weighing, and packing, these pouch filling machines minimize manual intervention, thereby speeding up the production line and enabling manufacturers to meet larger orders more efficiently.

• Superior Packaging Quality:

Quality is paramount in food packaging, and our automatic snack packaging machines deliver on this front. Our machines ensure consistent quality in sealing, which extends the shelf life of snacks by protecting them from air, moisture, and contaminants. The precision in filling and sealing helps maintain the freshness and flavor of the snacks, making them appealing to consumers.

• Versatility in Packaging Options:

One of the standout features of our snack food packaging machines is their versatility. They can handle a wide range of snack types, from chips and nuts to candies and cookies, and are capable of packaging in various formats such as pouches, sachets, and bags. This versatility allows snack producers to use a single machine for multiple products, adapting to market trends and consumer preferences with ease.

• Cost-Effectiveness:

By automating the packaging process, our snack packaging machines reduce labor costs and minimize waste through precise filling and packaging. This cost-effectiveness is a significant advantage for snack manufacturers looking to optimize their operations and increase profitability.

• Advanced Technology Integration:

We incorporate the latest technology in our food packaging machines, including touch screen interfaces for ease of use, programmable settings for quick changeovers, and advanced diagnostics for troubleshooting. This integration of technology enhances operational efficiency and reliability.

• Sprint 250 Snack Pack: A Game Changer for Snack Industry

Our Sprint 250 Snack Pack machine epitomizes innovation in the world of snack food packaging machines. As an automatic packaging machine, it is equipped with cutting-edge technology that allows for precise weight control, ensuring that each package contains an accurate amount of product. This level of precision is crucial for maintaining consumer trust and satisfaction.

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• Fully automatic: Reduces need for human intervention

• Pouch counting: Vital for determining productivity.

• Hygiene: Easy to clean and maintain

• Online leak detection: Reduces defective products.

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Nichrome boasts an impressive array of spice packaging machines that cater to the unique needs of the spice industry. From powder filling machines to the cutting-edge Flexiwrap 700 horizontal flow wrap machine, our packaging solutions are designed to maximize efficiency and productivity. With our versatile machines, spice packaging becomes seamless, precise, and visually appealing.

At Nichrome, we understand that spice packaging is not just about individual machines; it is about a complete packaging ecosystem. Our integrated packaging solutions seamlessly combine different packaging machines, creating a harmonious packaging line that optimizes efficiency and enhances product presentation. With our integrated solutions, you can achieve smooth and streamlined spice packaging operations.

When it comes to spice packaging, consistency and accuracy are non-negotiable. Nichrome’s spice packaging machines are engineered with the utmost precision, ensuring that each spice pouch is filled to perfection. Our packaging machines maintain the integrity of the spices, preserving their aroma and flavor, delighting consumers with every use.

At Nichrome, we understand the importance of sustainability in today’s packaging landscape. Our spice packaging machines are designed to minimize material wastage and optimize resource utilization. With energy-efficient operations and eco-friendly packaging solutions, we help you reduce your environmental impact while delivering exceptional packaging.

The Flexiwrap 700 is the star of the show in secondary packaging. This innovative horizontal flow wrap machine delivers top-notch packaging for your spices. With customizable pouch sizes, attractive sealing options, and advanced controls, the Flexiwrap 700 ensures that your spices are securely packaged and ready to captivate consumers.

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One of the primary challenges in bulk bag filling for sugar is achieving accuracy and efficiency in the packaging process. Manual bag filling systems can be time-consuming and prone to errors. However, Nichrome’s bulk bag filling machine addresses this challenge by providing automated and precise filling capabilities. This sugar packaging machine enables high-speed filling of bulk bags, ensuring consistent and accurate weight measurements while optimizing productivity.

Another significant challenge in sugar packaging is the need for secondary packaging and ensuring product safety. Bulk bagging systems often require additional processes such as palletizing and stretch wrapping to secure the filled bags. Nichrome’s integrated packaging solutions have come to the rescue here, offering secondary packaging machines that seamlessly complement the bulk bag filling machine. These secondary packaging solutions, such as palletizers and stretch wrapping machines, ensure proper handling, stability, and protection of the filled bags during storage and transportation.

Sugar packaging requirements can vary based on customer preferences, regional regulations, and market demands. This calls for packaging systems that are customizable and adaptable to different bag sizes and packaging formats. Nichrome’s bulk bag packing machine offers the flexibility needed to cater to diverse packaging requirements. Whether it is a jumbo bag filling machine or a smaller bag size, the system can be easily adjusted to accommodate various bag dimensions, ensuring the right fit for every packaging need.

Efficient operations are crucial for sugar manufacturers to meet production targets and minimize downtime. Nichrome’s bulk bag filling system excels in streamlining operations by integrating various processes into one cohesive packaging system. The sugar packaging system optimizes the entire packaging workflow, eliminating bottlenecks, reducing manual labor, and enhancing overall productivity. This integrated approach minimizes handling time, reduces human errors, and maximizes efficiency, ultimately resulting in cost savings and improved profitability.

Nichrome, a leading provider of packaging solutions, is proud to present our state-of-the-art Bulk Packing Machine. Specifically designed for packing large bags weighing between 5 to 50 kilograms, this machine is versatile and adaptable to various bag types, including HDPE woven, PP, paper, and valve types. It is the perfect solution for a wide range of products, including rice, sugar, grains, pulses, flour, cake mix, cement, and agro-chemical granules.

With Nichrome’s Bulk Packing Machine, you can expect reliable and consistent performance, enhanced efficiency, and precise packaging for your large bag requirements. The machine’s robust construction and user-friendly interface ensure easy operation and maintenance, allowing you to focus on your production without any hassle.

Conclusion:

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Spices are an essential component of many cuisines around the world, and the demand for them is constantly growing. Spice packaging machines have become a critical aspect of the spice industry. Nichrome is one of the leading automatic filling machine manufacturers that allows efficient and safe packaging of spices, ensuring that they remain fresh and flavorful for longer periods and has been providing the best solutions to the spice industry for over four decades.

Benefits of using Nichrome’s Spice Packaging Machines

• High Efficiency

Nichrome provides the most reliablehorizontal packaging machines that can package spices at a much faster rate than manual packaging. This means that you can package a large amount of spices in a short amount of time, which can increase your production and sales.

• Hygienic Packaging

Nichrome ensures that the spices are packaged in a clean and hygienic environment, which reduces the risk of contamination. Nichrome’s automatic packaging machines provide pouch filling machines and powder filling machines that are especially important for food products that can be affected by bacteria and other harmful microorganisms.

• Consistent Packaging

Nichrome’s Vertical Form Fill Seal Machines can package spices in a consistent manner, which ensures that each package contains the same amount of spices. This helps to improve customer satisfaction as they know what to expect from your product.

Nichrome’s Vertical Form Fill Seal Machines

Nichrome’s vertical form fill seal machine (VFFS) is one of the most efficient and reliable spice packaging machines used in the food industry. This food packaging machine is designed to form bags from a roll of packaging material, fill the bags with spices, and then seal the bags. Other than spices, Nichrome’s VFFS machines are also capable of packaging a wide range of products, including sugar, flour, grains, and other powders.

• Excel 400 Plus Servo Auger: The Excel Plus series is a versatile spice packaging machine designed by Nichrome to efficiently fill spices into bags, pouches and bottles. The Excel 400 Plus Servo Auger has a speed of packaging 80 packs per minute and can pack up to 10 kgs depending on the product’s bulk density.

• Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus series offers speed, accuracy and efficiency for flexible packaging of a wide variety of spices. Sprint 250 Plus is an automated machine with CE marked PLC and touch screen HMI.

In conclusion, selecting the right spice packaging machine is vital to ensuring the quality, freshness, and marketability of your product. Some of Nichrome’s popular packaging machines include the powder filling machines, sachet packing machine, pouch sealing machine, horizontal packaging machine, pouch packing machine. Choose Nichrome for the best and most reliable spice packaging machines for your industry. Nichrome is also a trusted partner for delivering one of the best powder filling machines and powder packaging machines in India. Nichrome with its constant quality has also proved itself to be one of the leadingpouch filling machine manufacturers in India.

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In either case, the tomato ketchup packaging needs to be robust and leak-proof. Hence the need for superior quality packing machinery. Pouches are flexible, lightweight bags that offer many advantages over traditional packaging such as metal cans or glass bottle packing.

Types of Ketchup Packing

There are two major types of liquid pouch filling machines: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS) packing machines. The filled and sealed bag is cut away. As is evident in many tomato sauce/ketchup brands, the top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Ketchup packing is generally referred to as ‘flexible packaging’ or ‘sachet packing’ as opposed to ‘bottle and jar packing’ which is rigid.

Flexible packaging offers several advantages: it uses less material, needs less energy during formation, and produces less greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store, and transport.

Nichrome Ketchup Packaging

There are many pouch filling machine manufacturers offering multiple packaging machines for diverse applications. If you are looking for a ketchup pouch packing machine manufacturer – Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities, and record of accomplishment of Nichrome.

HFFS for Ketchup Packing

Whether your ask is for HFFS or multitrack packing machine (for 4 side seal pouches up to 100 gm); pick fill seal machines; bottling line or standee pouch/ DOYPACK pouch packing– explore Nichrome’s offerings for packing tomato paste/ketchup. Nichrome offers special sealing technology for viscous liquids on its multitrack machines.

Cost-effectiveness

Nichrome is dedicated to offering the most advanced packaging technology for food, pharma, and other relevant industries. Nichrome can deliver top quality at competitive prices with its own R&D centre, manufacturing, and testing facilities.

High ROI

Nichrome proactively supports customers from consultation and customized packaging machine development to the production of the packaging machine, backing it up with extensive after-sales service. Some hallmarks of Nichrome’s packaging solutions are high production rates, optimum accuracy, and consistent pouch quality as per the client’s requirements.

T-110

In its T-110 ketchup packaging machine, Nichrome offers an efficient integrated system for ketchup filling and packaging that covers a turntable, UV sterilisation chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labelling machine, date & batch coding system, and packing table. SKUs range from 100 ml to 20 litres. Applications include a wide range of packing solutions for food & liquids such as ketchup.

T-140

Nichrome’s HFFS packaging machines bring you next generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products like ketchup using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

T-170

Nichrome’s HFFS packaging machines, especially the T-170are PLC based with touch screen interface. The compact and versatile design offers both single and perforated chain of pouches with quick and easy changeover. Well-designed duplex modules are available for higher outputs.

Nichrome is a leading manufacturer of form-fill-seal packaging machines in India. A pioneer of flexible packaging in India, Nichrome brings four decades of experience and innovation to the table.

Nichrome’s offerings include a wide range of VFFS and HFFS packaging machines. Horizontal form fill seal machines are traditionally more flexible and versatile than vertical form fill seal ones, although the latest VFFS packaging systems are more adaptable to different products, pouch types & sizes, film types than earlier versions.

Pick and Fill Seal

Nichrome’s Pick-Fill-Seal machine provides the combined benefits of variety, productivity, and specialty packaging for ready-to-eat foods. Using versatile rotary technology, the horizontal packaging machine conveniently packs a wide variety of ready-to-eat foods in eye-catching innovative shapes while maintaining freshness of the products.

The machine is sturdy and compact, easy to clean and maintain. An advanced variant of packaging technology innovated by Nichrome enables two or three different fillers to dispense multiple types of ingredients in the same pouch.

Bottle Filling Machine

Nichrome’s Bottle Filling system is designed to handle many different types of products, from water to tomato ketchup. From products with thin watery consistency to highly viscous products like ketchup, Nichrome’s liquid food packaging system can handle them all.

Nichrome’s liquid filling machine also handles a versatile SKU range with fast changeover and no change of parts. It is equally efficient packing in glass, HDPE and PP bottles or metal tins.

Conclusion

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant – Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways. Call Nichrome to discuss your unique requirements and let us amaze you with our products and services.

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There are generally two types of pouch filling machines: Vertical Form Fill Seal (VFFS) and horizontal form fill seal machines (HFFS), with VFFS being the preferred option.

Let’s understand the working principles of VFFS packaging machines:

Vertical Form Fill Seal (VFFS) machines are a kind of pouch making and filling machines that have a vertical structure. These machines are mainly used for industrial packaging and processing and provide a more convenient and effective method of automatic packaging which saves time, prevents material wastage and reduces cost.

Let’s look at the main components of VFFS pouch filling machines to understand the working of these machines:

Film Pulling System: This component of VFFS machines consists of an unwinding roller and tensioner. A roll of film – generally laminated PE, PET, aluminium foil – is placed on an unwinding roller – which is usually positioned at the rear of the machine. The tensioner and servo motors firmly and precisely unwind and pull the film into the system.

Printer (Optional): This component prints the date, production batch code etc on the film when it passes by the printer.

Pouch Former: The film moves to bag forming once the printing is done. The edges of the film are overlapped to shape the pouch while the top and bottom sealing is done by sealing jaws.

Filling and Sealing Machine: Filling is carried out by connecting the bagging machine to a multi-head scale or similar filling machine – such as an auger or volumetric filler. These two components are synchronized electronically, so that as soon as the bag is ready, the product is released automatically.

The top of the bag is sealed once the product is dropped into it. The two parts of the overlapping material are pressed together and welded with heat using sealing jaws to create a side or centre seal.

Pouch Cut: Once the bag is sealed and filled, it is cut away. The top seal of the first bag becomes the bottom of the next bag ad infinitum. The cut pouch is dropped into a collection system – typically a belt conveyor that carries the pouch to the next step of packaging.

Control Cabinet: The side of the vertical form fill seal machine comes with a control cabinet inside which are all the electrical parts such as PLC, contactor, servo motors, pneumatic cylinder, solenoid valves, PLC expand mode, low-pressure electrical parts. The Human Machine Interface (HMI) makes operating and controlling the machine simpler.

There are a number of pouch filling machine manufacturers that offer multiple machines for a diverse range of applications. If you are on the lookout for an oil pouch packing system or searching for a dependable milk pouch packing machine manufacturer, Nichrome is your best bet – whether you wish to package powder, liquid, viscous or granular products in flexible pouches. Nichrome’s four decades of experience around the world, innovative R&D, state-of-the-art manufacturing, technology tie-ups with global companies, thousands of successful installations and strong nationwide service network can be matched by only a few pouch filling machine manufacturers. Nichrome’s technology know-how, capabilities and track record are unmatched in the industry. Connect with Nichrome for your pouch filling machine needs.

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Nichrome provides world-class quality milk and dairy packaging machines that can help to increase business while preserving the quality of your product. Nichrome provides total support to customers, right from consultation and customised machine development to extensive after sales services! Operating in 45+ countries apart from India, Nichrome has 8000+ successful installations worldwide!

Nichrome’s Filpack Series is a range of sturdy, hi-performance milk packaging machines that are market leaders for their accuracy, speed and low wastage. The Filpack 12K is India’s fastest milk pouch packaging machine, packing a record 12,000 pouches per hour.

Filpack 6K, 10K and 12K offer a choice of pouch width options – 100 mm, 125 mm and 150 mm, in sizes of 200 ml, 500 ml and 1000 ml. The machines have a complete stainless steel structure, with digital heat control system for maximum accuracy and a separate control panel box. It has an inbuilt jumbo roll and a web tracking attachment. Recipes can be set and quantity can be changed through the HMI alone and machine automations can be remotely accessed. The installed insulated tanks maintain product temperature and minimize energy loss.

Getting the best from your Nichrome milk packing machine

Nichrome’s milk packing machines are all designed for trouble-free performance to ensure high productivity in your plant. But at the end of the day, a machine is a machine and bound to throw up errors occasionally.

There are simple things you can do to minimise downtime and problems on your automatic pouch packing machine.

ON A REGULAR BASIS

Adhere to a daily, weekly, and monthly cleaning and preventive maintenance schedule. This can be done either by your internal team or by Nichrome through a Maintenance Contract. Nichrome can also provide the necessary training to your staff for these activities.

BEFORE MACHINE OPERATION

Before you begin operating your machine, check the following things:

• Has the machine been powered on for at least 20 – 30 minutes before engaging the heat seal bar?
• Is the heater temperature within the specified range?
• Are the product and bag loading areas free of obstructions and malfunctions?
• Are all switches functioning normally?

DURING MACHINE OPERATION

While your pouch fill and seal machine is operating, periodically check the following things:

• Are the bags feeding properly into the machine and is there adequate supply?
• Are the printer, sealing bar, and other vital components functioning properly?
• Watch the HMI screen for error messages.

Nichrome for Dairy Packaging

Nichrome’s expertise extends beyond milk pouch packaging to other dairy products as well. Nichrome offers a simple, cost-effective mini dairy plant for small dairy farmers. It also offers multiple solutions, both HFFS and VFFS, for pouch packaging of diary products such as milk powder, dairy whitener, curd, yogurt, buttermilk, lassi, cream and ghee.

Nichrome’s portfolio also includes bottle and tin filling lines to fill a wide range of powder and liquid products. What’s more, solutions can be customised for specific needs. All the machines are designed using superior quality components and advanced technology, and go through stringent testing on well-defined parameters so as to ensure hassle free operation and performance of machine for a longer period of time. Discuss your requirements for milk packing machines with Nichrome, today.

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Pouch filling machines are usually of two types: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS), with VFFS being the more preferred technology.

Let’s see how VFFS packaging machines work.

A vertical form fill seal machine is a kind of pouch making and filling machine with a vertical structure. It’s mainly used for industrial packaging and processing and provides a more convenient and effective way of automatic packaging, saving time, material wastage and cost. 

Understanding the main components of the VFFS pouch filling machine will explain how these machines work:

Film Pulling System: This system consists of an unwinding roller and tensioner. A rollstock of film (usually laminated PE, PET, aluminium foil) is placed on the unwinding roller, usually situated at the rear of the machine. Using servo motors and the tensioner, the film is firmly and precisely unwound and pulled into the system.

Printer (Optional): The film passes by the printer where the date, production batch code etc will be printed on the film.

Pouch Former: After printing, the film moves to bag forming. The process overlaps the edges of the film to shape a pouch. Vertical and bottom sealing is done by sealing jaws.

Filling & Sealing Machine: Filling is accomplished by connecting the bagging machine to multi-head scale or other filling machine, such as an auger or volumetric filler. Those two machines are synced electronically, so that as soon as the bag is ready, the product is dropped in automatically.

Once the product has dropped into the bag, the top is sealed. The sealing jaws press the 2 parts of the overlapping material and weld them, often with heating, to create a side or centre seal.

Pouch Cut: The filled and sealed bag is cut away. That top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Control Cabinet: On the side of the vertical form fill seal machine, is a control cabinet. It contains all the electrical parts inside. PLC, contactor, servo motors, pneumatic cylinder, solenoid valves, PLC expand mode, low-pressure electrical parts. HMI makes operating and controlling the machine easier.

There are many pouch filling machine manufacturers offering multiple machines for diverse applications. Whether you are looking for an oil pouch packaging machine or searching for a reliable milk pouch packing machine manufacturer; whether you wish to package powder, liquid, viscous or granular products into flexible pouches – Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities and track record of Nichrome. For your pouch filling machine, call Nichrome.

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