The most important function of packaging is to protect the packaged product. Most pharmaceutical products need to be shielded from the harmful effects of the environment. Many drug formulations become unstable when they are exposed to air, moisture, or light, and hence, effective protection from these factors is essential to ensure that the medicines remain safe and effective.

The pharma industry is effectively more global than ever before, hence, pharma packaging should fulfil some universal requirements.

Functions of Pharma Packaging

1. Containment: High-quality pharma packaging must take into consideration both the needs of the product and of the manufacturing and distribution system. Hence, pharma packaging should not leak, not allow diffusion and permeation of the product, be strong enough to hold the contents when subjected to general handling, and should not be altered by the pharmaceutical ingredients in the final dosage form.
2. Protection: Pharma packaging should protect the product from all undesirable external influences that may have an effect on the quality, efficacy or potency. Some adverse external factors include light, moisture, oxygen, biological contaminants, physical damage and adulteration.
3. Information: The labels and package inserts in pharma packaging are an essential source of information on medicinal products for patients.
4. Convenience: The packaging must be convenient to use, open and store the pharma products.

Nichrome’s Integrated Pharma Packaging Solutions

Tablets and capsules are the most popular forms of oral medicine. They are either filled into plastic or glass pharmaceutical bottles or packed in blister packs. Nichrome offers cutting-edge integrated packaging solutions for pharma packaging and in both bottle filling and blister packaging.

Nichrome has collaborated with international pharma packaging machinery manufacturers to add their world-class technology to their stable for the benefit of the Indian pharmaceutical industry.

For tablet and capsule packaging, Nichrome offers two state of the art integrated packaging solutions:

Counting and Filling

Nichrome’s tablet counting and filling machines are the industry standard for speed and versatility for the counting and filling of any tablet or capsule in a wide range of bottles and containers. This integrated packaging solution is the optimum solution to the increasing demand for flexible and modular solutions, increased efficiency and productivity, and a smaller footprint.

This high-speed counting and feeding system for tablets and capsules is an integrated solution that covers the entire packaging process:

• Bottle filling and capping
• Labelling systems
• Desiccant insertion
• Leaflet insertion

Customers can order the specific pharmaceutical packaging machines they need for specific processes or invest in an integrated packaging line.

Blister Packaging

Blister packaging has become one of the most popular packaging formats across the world. Blister packaging increases the shelf life of capsules, tablets, pills, and other pharma/cosmetic products. Blister packaging is an effective solution for the protection of pharmaceutical products and is convenient for patients since blister packs are easy to carry and use on the go. Some formats of blister packaging are PVC, PCTFE, PVDC, and thermoform blisters for the less sensitive products or Alu-Alu cold form for the more sensitive Active Pharmaceutical Ingredients.

Nichrome’s offerings in blister packaging machines in the pharmaceutical industry include both medium and high-speed Blister Packaging Machines for tablets/capsules. It also offers high-speed Card Blister Packaging that comes with an automatic feeding system for cosmetic and other healthcare products.

Nichrome also offers a cartoning machine range for the secondary packaging of Blister Strips, Bottles, Tubes and Sachets. Customers can also purchase a complete integrated packaging system for these products.

Why go with Nichrome?

Nichrome possesses the latest technology and integrated packaging solutions for the pharmaceutical industry. Bolstered by its wealth of diverse know-how and expertise in packaging, Nichrome has joined hands with global players to bring a comprehensive range of state of the art, cost-effective, high-quality automated packaging solutions for pharmaceutical products.

Nichrome is committed to providing customized pharma packaging services, product integration, on-schedule delivery and after-sales support. Their integrated packaging solutions also come with the benefit of single-supplier convenience and the affirmation of international technology that is backed up by expert, localised support.

Conclusion

Get in touch with Nichrome if you are a producer of pharmaceutical products planning to automate the packaging process or looking to upgrade your current setup. With more than 40 years of experience and expertise in the packaging machine industry, Nichrome is renowned as the leading provider of automated packaging machines and integrated packaging solutions.

Nichrome has a strong focus on R&D, state of the art manufacturing facilities and a path-breaking approach, Nichrome has the capacity to develop and deliver the most ideal, efficacious and cost-effective automated packaging solutions for a diverse range of products across Food, Pharma and other industries.

Visit www.nichrome.com for more information.

The post Integrated Packaging Solutions for the Pharma Industry appeared first on Nichrome India Ltd.

Challenges for Pharma Packaging

Some of the challenges include:

Safe transportation: While pills and capsules are easier to handle, liquid medication and injections, especially with fragile glass packing, are more difficult.

Accurate dosage and drug information: To avoid confusion and over- or under-consumption, pharma packaging must contain the necessary dosage information as well as information regarding the drug’s composition, expiry date, and serial/batch number to enable tracking and prevent misuse.

Protecting the medicinal quality: This is the most crucial challenge and requirement of pharma packaging. Exposure to heat and humidity can negatively impact the efficacy of pharma products. Packaging materials have to be carefully chosen so that the product’s healing capability is not impaired by external factors.

Regarding quality of pharma products, a WHO technical report states that in the manufacture of pharmaceutical products, quality assurance is defined as “the totality of the arrangements made with the object of ensuring that pharmaceutical products are of the quality required for their intended use”.(https://www.who.int/medicines/areas/quality_safety/quality_assurance/GuidelinesPackagingPharmaceuticalProductsTRS902Annex9.pdf)

It must be emphasised that packaging preserves the stability and quality of medicinal products and protects them against all forms of spoilage and tampering. All medicinal products consequently need to be ‘packaged in containers that conform to prescribed standards,particularly with respect to the exclusion of moisture and light and the prevention of leaching of extractable substances into the contents and of chemical interaction with the contents.’

The quality of the packaging of pharmaceutical products plays a very important role in the quality of such products. It must protect against all adverse external influences that can alter the properties of the product, e.g. moisture, light, oxygen and temperature variations. Pharma packaging must also protect against biological contamination and physical damage.

Considerations for Tablet/Capsule Packaging

Packaging of tablets/capsules is the science, art and technology of enclosing and protecting a product for distribution, storage, sale and use.Packaging must serve these varied requirements:

• Protection
• Identification
• Information
• Storage
• Convenience

Nichrome’s Tablet/Capsule Packaging Solutions

For tablet/capsule packaging, Nichrome has tied up with reputable international majors to bring the latest, most cost-effective pharma packaging machines and integrated lines for India’s pharmaceutical industry. The solutions include:

COUNTING AND FILLING

Nichrome offers high speed tablet filling machines and capsule filling machines automatic. Customers can choose from separate systems that can be easily integrated into new or existing bottle packaging lines or opt for complete integrated systems. The solutions in this category include:

• High Speed Counting and Feeding Systems
• Bottle Filling, Capping, Labelling Systems
• Desiccant Insertion, Leaflet Insertion
• Integrated Lines

BLISTER PACKAGING

Nichrome’s blister packaging machine offers a wide range of solutions: among these are PVC, PCTFE, PVDC and thermoform blisters for less sensitive products or Alu-Alu cold form blisters for Active Pharmaceutical Ingredients (APIs) that are more sensitive.

TABLET TOOLING

Nichrome provides tablet pressing tools, Tablet press machine spare parts, maintenance kits of pressing tools from Yener Kalip of Turkey, multinational leader in tablet compression tools for the pharmaceutical industry. Yener’s range of innovative, high-quality punches and dies offer the assurance of the design, product, process reliability and service required for modern pharma industries.

Why Nichrome?

Nichrome has joined hands with top international pharma packaging machinery manufacturers to bring the latest, most reliable pharma packaging solutions for the Indian pharma industry.

Nichrome is India’s leading provider of integrated packaging solutions.Since 1977, Nichrome has been at the forefront of next-gen packaging technologies;a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in automatic packaging machines and packaging solutions in India.

For enterprises big and small, for applications existing and emerging, across Food, Pharma and other sectors, Nichrome offers infinite possibilities in integrated, automated packaging solutions. They partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

Based in Pune, India, Nichrome’s sales & service network spans India and the world. They have presence in 45 countries and more than 8000 successful installations worldwide.

Conclusion

Whether your pharma industry requires an automatic capsule machine or tablet counting and filling machine; a blister packaging system or integrated bottle filling line with capping, labelling and leaflet insertion – Nichrome is your go-to partner for packaging solutions India. Nichrome offers international technologies from global majors, backed by Nichrome’s own local expertise for installation, commissioning and after-sales service.

The post Ensure Process Efficiency and Quality in Tablet/Capsule Packaging with Nichrome appeared first on Nichrome India Ltd.

Whether you are filling liquids, solids or powders, whether your product is being filled in bottles, cans or flexible pouches, manual filling methods are no longer viable as they result in low production outputs and losses through spillage. Automation is crucial to completing processing in a timely and cost-effective manner.

ADVANTAGES OF AUTOMATIC FILLING MACHINES

Automation in the packaging process creates many benefits for the packaging company. In automating the filling process, a company can expect to improve the packaging operation in a number of ways.

The main advantages include:

Reliability and consistency

Automatic filling machines will allow for a repeatable, reliable and consistent fill with each cycle, whether that fill is based on a level, volume, weight or other measurement. An automatic filler eliminates uncertainty from the process.

Higher speed

This is the most obvious benefit of using automatic packaging machines! From thin, free-flowing products like water or some powders to highly viscous products such as jelly or pastes, automatic fillers use power conveyors and multiple filling heads to fill more containers per cycle. So production runs faster – and constantly.

Simple controls

Modern filling machines come equipped with a PLC and easy-to-operate touch screen interface. Operators can quickly and easily set up indexing times, pump speeds, fill times and other parameters for the process. The ‘recipe’ is recorded by the PLC so it can be easily recalled in the future.

Versatility

Automatic filling machines can usually be set up to handle a range of products and container shapes and sizes. For companies that package multiple products, the right packaging machine filling machine offers ease of changeovers with simple adjustments so that downtime is minimised and production maximised.

Future ready

Automatic packaging machines should be purchased with the future in mind. It should be upgradeable – offer potential to grow capacity, add more filling heads and be compatible with other fillers so different types of products may be packed on the same machine.

FILLING MACHINES FROM NICHROME

Nichrome offers the full gamut of food packaging systems, pharma packaging systems and other non-food packaging systems for diverse industry verticals. Nichrome’s filling solutions broadly include:

Liquid filling machines

These are automatic packaging machines used to fill water and other beverages such as milk, alcoholic beverages, juices, soup, etc. They are also used for filling viscous products such as lassi, yogurt, sauces, edible oils, and more.

Powder filling machines

These machines are made using spiral feeding technology that enables proper filling with zero-drip. They are ideal for filling powdered items, which are both free-flowing (such as sugar, table salt) and non-free-flowing (such as brown sugar, milk powder). Nichrome’s machines also serve non-food applications such as pesticides, starch, dyes, pharma powders, etc.

Granule filling machines

Nichrome’s granule filling machines are used to fill granule products into sachets and pouches. Applications include grains, pulses, dry dog food, whole spices, etc.

Gel filling machine

This machine is formulated with a pump head so it can handle shampoo, hair gels, hair conditioners, cosmetic creams, thick sauces, honey, paste, cleaners, car wax, and much more such substances effortlessly.

Capsule filling machine

Used in the pharmaceutical industry for packing medicines, these pharma packaging machines are efficient in counting gelatin capsules, either soft or hard. They can also count coated tablets and pills.

This filling machine also finds application in the food industry, besides agriculture, healthcare, and chemical engineering fields.

ABOUT NICHROME

Nichrome India is a leading integrated packaging solutions provider with over four decades of industry experience, having served diverse clientele across continents.

Nichrome’s innovative packaging solutions for food, pharma and other applications are complemented by solutions for secondary packaging, wrapping & cartoning, bulk packaging and other custom packaging solutions for specific application needs.

Nichrome’s filling machines are sure to streamline your entire operation and boost productivity with their speed, efficiency and reliability. Nichrome offers you single source convenience for both automated packaging machines and end-to-end packaging systems and supplies, backed by a sound nation-wide network for dependable service and spares.

Contact Nichrome today for a great selection of solutions, affordable pricing, and knowledgeable customer support.

The post How automatic filling machines enhance packaging operations appeared first on Nichrome India Ltd.