milk filling machine – Nichrome India Ltd https://www.nichrome.com/blog Nichrome Integrated Packaging Solutions Tue, 22 Apr 2025 05:59:59 +0000 en-US hourly 1 https://wordpress.org/?v=5.1.17 https://www.nichrome.com/blog/wp-content/uploads/2019/04/cropped-favicon-32x32.png milk filling machine – Nichrome India Ltd https://www.nichrome.com/blog 32 32 If milk filling is your ask, give Nichrome the task. https://www.nichrome.com/blog/if-milk-filling-is-your-ask-give-nichrome-the-task/ https://www.nichrome.com/blog/if-milk-filling-is-your-ask-give-nichrome-the-task/#respond Wed, 24 Jan 2024 10:12:11 +0000 https://www.nichrome.com/blog/?p=1549 There are several vital considerations in choosing a milk filling machine. When you deep dive into the question of choosing the best milk filling or liquid packaging machine for your enterprise, Nichrome is clearly the market leader in this domain.

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There are several vital considerations in choosing a milk filling machine. When you deep dive into the question of choosing the best milk filling or liquid packaging machine for your enterprise, Nichrome is clearly the market leader in this domain.

Milk filling solution

The milk packaging machine you choose must be well suited to handle the viscosity, acidity, and the temperature of the milk. Another consideration for the integrated dairy and milk packaging machine system is the size and the shape of the container. The milk filling machine that you invest in, must be easy to clean and maintain.

Why Nichrome?

For accuracy, speed, and efficiency, consider Nichrome, the leading milk pouch packing machine manufacturer in India and overseas. It is recommended that your milk filling machine must be apt for the volume of milk and like most liquid packaging machines by Nichrome, it must be capable of detecting and rejecting defective packages. Any liquid packaging machine that you install must integrate with existing systems.

Nichrome’s liquid packaging machines are the undisputed gold standard in the packaging industry. Our liquid packaging machines are compact and are the preferred choice for plain milk, flavored milk, lassi, juice, and mineral water. Our heavy duty and accurate vertical form fill seal (VFFS) machines are widely used in over 45 countries.

Nichrome advantages

Nichrome’s VFFS machines are capable of delivering an unmatched output speed of 6,000 milk pouches/hour. Nichrome’s compact VFFS liquid packaging machine range maintains perfect hygiene because the structure is either stainless steel or aluminium. Our product contact parts are maintenance-friendly and lubrication free. Accessories include:

  • Insulated balance tanks: Our milk filling machines save energy expenses.
  • SCADA system: Supervisory control and data acquisition of machine operations
  • Automatic pouch counting: Counts exact number of dairy and milk pouches packed.

Versatility and dexterity

Nichrome’s Filpack Servo Universal, a VFFS dairy and milk packaging machine. It is a next generation versatile performer. It can pack milk, buttermilk, cream, and ghee at the rate of over 5,000 packs an hour.

Or for that matter, Nichrome’s Filpack Servo 12K. This has been acclaimed the fastest milk pouch packaging machine in the market by experts. This stellar performer from Nichrome, packs 200 ML, 500 ML, and 1,000 ML milk pouches at a speed of 12,000 packs an hour! Is this evidence enough to prove that Nichrome milk filling machines are the crown jewel of the dairy and milk packaging space?

Nichrome’s liquid packaging machines trump all the other pouch packaging manufacturers’ products for a reason. We offer models like the FILPACK CMD Alpha which has twin heads. With it, you can pack two different products simultaneously and conduct maintenance on one track while the other is operating. The sheer speed and dexterity with which Nichrome vertical form fill seal machine’s function will leave you dazzled.

Nichrome’s milk filling machines come with many benefits for the liquid packaging. Reliability is the hallmark of these VFFS machines. Our milk filling machines are:

Automatic vending machine
  • Fully automatic: Reduces need for human intervention
  • Pouch counting: Vital for determining productivity.
  • Hygiene: Easy to clean and maintain
  • Online leak detection: Reduces defective products.

Many advantages

There are many obvious advantages of choosing Nichrome’s liquid packaging machine range. These integrated dairy and milk packing machines can be customized according to your specifications. Most of Nichrome’s VFFS series are independent of pouch size and volume. Nichrome is India’s premier milk pouch packaging machine manufacturer by merit. We take pains to understand your exact requirement and provide turnkey milk filling solutions for every need.

Conclusion

If accuracy, speed, flexibility, energy efficiency, quantity range are your ask, give Nichrome the task! Our multiple pouch format, VFFS machines will leave you speechless. Give us a tinkle and we will get back to you with milk packaging solutions that match your requirements amazingly well.

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]]> https://www.nichrome.com/blog/if-milk-filling-is-your-ask-give-nichrome-the-task/feed/ 0 Integrate Your Milk Packaging with Nichrome https://www.nichrome.com/blog/integrate-your-milk-packaging-with-nichrome/ https://www.nichrome.com/blog/integrate-your-milk-packaging-with-nichrome/#respond Wed, 22 Jun 2022 10:04:29 +0000 https://www.nichrome.com/blog/?p=805 Nichrome India’s expertise and experience in milk packaging are well known. The foundations were laid over four decades ago when Nichrome designed and manufactured India’s first homegrown milk pouch packaging machine in reply to the Government of India’s call for cost-effective indigenous packaging technology to support and catalyse India’s White Revolution.

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]]> Nichrome India’s expertise and experience in milk packaging are well known. The foundations were laid over four decades ago when Nichrome designed and manufactured India’s first homegrown milk pouch packaging machine in reply to the Government of India’s call for cost-effective indigenous packaging technology to support and catalyse India’s White Revolution. Nichrome’s first Filpack machine was commissioned at the Kurla Dairy, Mumbai, from where milk pouches were first commercially distributed on 7th March 1977.

Since that incredible feat, Nichrome has only been augmenting and developing its capabilities and offerings for milk packaging with every subsequent decade. Nichrome today offers automated packaging machines and integrated packaging systems for a diverse range of dairy products including liquid (milk, buttermilk, flavoured milk), viscous (ghee, vanaspati, curd) and powders (dairy whiteners, milk powder). Nichrome’s range of dairy packaging machines and systems bring with them pertinent common advantages such as a compact, maintenance-friendly construction, high-speed performance, exemplary hygiene standards, and accurate filling and sealing.

Nichrome’s Milk Packaging Systems

Nichrome has designed a revolutionary primary packaging + secondary packaging combination for the milk industry. It is made up of Nichrome’s Filpack Servo 12K and a Milk Pouch Crating System.

Filpack Servo 12K

The pride of Nichrome’s milk packaging portfolio, the Filpack Servo 12K is the fastest milk pouch packaging machine with a speed of 12,000 packs/hour.

Features of Filpack Servo 12K:

  • CSPP pouches of co-extruded LDPE in SKUs of 200 ml, 500 ml and 1000 ml
  • Independent balance tanks for flexibility to handle single or multiple products simultaneously
  • Can pack free-flow liquids such as flavoured milk, lassi, juice, mineral water
  • Minimal spillage and wastage
  • Fully stainless steel structure, digital heat control system that provides maximum accuracy with a separate control panel box
  • Built-in jumbo roll with a web tracking attachment
  • Easy to set and change recipes and quantity through the HMI panel
  • Machine operations can be controlled using a remote control and machine automation can be accessed remotely through a state-of-the-art ‘Data Over Internet’ feature
  • The insulated tanks installed in this system maintain product temperature and minimize energy consumption

Flexible milk pouches are not self-supporting, so they compulsorily need secondary packaging. Also, since these pouches are packed at high speeds by Nichrome’s Filpack Servo 12K milk filling machine, manually lifting them in crates for transportation isn’t just slow, it could be inaccurate too.

Automatic Milk Pouch Crating System

Nichrome’s Automatic Milk Pouch Crating System brings to the table a complementary secondary packaging solution that counts and fills pouches in crates in synchronization with Nichrome’s high-speed milk pouch packaging Filpack Servo 12K machine. This helps make the process systematic, automated and quick. It also helps to maintain the quality and food safety standards while keeping a count of the number of pouches and crates.

Advantages of Nichrome’s Crating System:

  • This system can be custom-made as per the floor layout and number of machines
  • A complete end-of-the-line solution, from crate washing to cold storage
  • Fully automated solution that reduces labour
  • Keeps the secondary packing process hygienic and modern
  • Enhances productivity
  • Independent of speed of machines/number of heads
  • Independent of the volume of pouches
  • Every crate has the correct pouch count
  • Optional features include data logging and online crate weighing. The entire data of the production process can be logged and saved in the Cloud or central server system
  • Optional Online Leak Detection Mechanism in which each pouch from the conveyor is passed through a pressing conveyor which removes excess air from the pouch, through which operators can readily differentiate leaky pouches

Conclusion

Nichrome’s demonstrated expertise in dairy products packaging technology is well renowned – not just in India but in other countries too. Nichrome offers multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee, and even dairy whitener and milk powder.

If you’re on the lookout for a seamlessly integrated milk packaging system that can deliver efficient, trouble-free performance every day for a sustained period of time, connect with Nichrome. Nichrome will carry out a detailed study of your operations, requirements, space and facilities to provide you with a complete customized solution. As a result, you get a primary packaging machine plus a secondary packaging solution that is integrated and tailored for the optimal utilization of space, performance and resources. For further information about the milk packaging systems and other cutting-edge integrated packaging solutions, contact www.nichrome.com.

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]]> https://www.nichrome.com/blog/integrate-your-milk-packaging-with-nichrome/feed/ 0 Nichrome Filling Systems For The Packaging Industry https://www.nichrome.com/blog/nichrome-filling-systems-for-the-packaging-industry/ https://www.nichrome.com/blog/nichrome-filling-systems-for-the-packaging-industry/#respond Sun, 29 Aug 2021 04:31:59 +0000 https://www.nichrome.com/blog/?p=656 To put it simply, a pouch packing machine has two major components: the filling system and the bagging system. The filling system or filler is responsible for the accurate measurement and dispensing of the material into the pouch and the bagging system is responsible for packing and sealing the material in the pouch. Whether it […]

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]]> To put it simply, a pouch packing machine has two major components: the filling system and the bagging system. The filling system or filler is responsible for the accurate measurement and dispensing of the material into the pouch and the bagging system is responsible for packing and sealing the material in the pouch.

Whether it is a vertical form-fill-seal machine or horizontal form-fill-seal machine, the filler plays a crucial role in fast and accurateoperations. In the food industry, fillers are used for filling flexible pouches, cans, bottles, etc. In the pharma industry, filling systemsensure accurate and sterile discharge of the product into syringes, vials, capsules, sachets and bottles.

Depending on the type of product to be packaged, filling systems are selected. Liquid packaging or grain packaging, snack packaging or oil packaging, sugar packaging or ready-to-eat food packaging – different products require different filling systems. Factors such as container size, may play a part in selecting specific filling machinery, or in customizing the machinery, but there are two basic criteria packagers followwhen deciding which filling system to use for their product.

MAIN CRITERIA WHEN CHOOSING A FILLER

Level of automation:

Filling machines or fillers are manufactured to work with automated packaging systems. They can also be manufacturedto work as stand-alone, semi-automatic machines, combining the filler with say, a capping machinery.

Knowing how many packs per minute, hour or day you need to fill will help to identify the level of automation necessary for your filling machine. High production levels may require an eight head automatic filling machine, and the filler could be designed to allow additional heads to be added in the future.

Filling principles:

The unique trails or characteristics of the product to be packed determine the filling principle. The working of a milk filling machine will differ from a powder filling machine; an automatic sugar filling machine requires a different filler than what is used by an edible oil filling machine.

For example, gravity fillers areideal for thin, free-flowing products. Thicker, viscous products require more than gravity to complete the filling process, so a piston filleror pump filling machine is more suited to filling viscous products.

NICHROME’S INNOVATIVE FILLING SYSTEMS

As India’s leading provider of integrated packaging solutions, and proven packaging machine manufacturer, Nichrome offers a range of filling systems for a wide range of Food, Pharma and other products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.

Nichrome offers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater efficiency, speed and versatility.

Intelweigh Multi Head Weigher:

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.

Intelweigh Multi Head Weigher

Features include:

  • Bucket volume: 1.3 l
  • Accuracy: 0.2 to 2 gm
  • Weighing range: 10 gm to 1000 gm
  • Speed: 70 dumps per minute
  • Product contact parts: SS 304
  • Display: 7 inch touch screen
  • Buckets open and close with stepper motor
  • Weighing method with load cell

Intelweigh Combi Filler DH:

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.

Intelweigh Combi Filler DH

Features include:

  • Accuracy % sd: 0.5% /0.2%
  • Weighing range: 50 gm to 2 kg/500 gm to 5 kg
  • Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg
  • Display: 7 inch touch screen
  • Air consumption: 0.15 CFM at 6 bar
  • Connected Load/Head: 0.25 kW
  • Built in safety door guards with machine off interlock
  • Broad range of filling capacities available

Easyfill Servo Auger:

For food packaging of powders such as spices, atta (flour products), milk powder, nutraceuticals, coffee powder, premixes, instant mixes, even agro chemicals and pesticides, Nichrome’s Easyfill Servo Auger provides accuracy, speed and efficient performance.

The auger is available in different finishes as per customer’s requirement. Choose from buffing, Teflon-coating or Nedox coating.

A unique feature of this filling system is its split hopper which facilitates cleaning and easy changeovers.

food packaging

Other features include:

  • Filling capacity: 5 cc to 2000 cc
  • Servo driven auger mechanism
  • Contact parts: SS 304 or SS 316 depending on product
  • Gaskets: PTFE/Food grade silicon rubber
  • Hygienic construction
  • Structure: MS powder coated
  • Hopper: inside buffing, outside matt finish
  • Facilitates easy cleaning

SUMMARY

Filling systems or fillers play a vital role in the efficient operation of packaging machines. Nichrome manufactures fillers using advanced technology and user-friendly design for a wide gamut of applications.

Nichrome is not only a leading packaging machine manufacturer, it is also a recognized automatic filling machine manufacturer. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater efficiency, speed and versatility. With over 4 decades in the industry, and proven expertise in automated packaging technology, Nichrome will partner to develop and deliver the most apt and cost-effective integrated packaging solution for your industry.

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]]> https://www.nichrome.com/blog/nichrome-filling-systems-for-the-packaging-industry/feed/ 0 Liquid Packaging With Nichrome https://www.nichrome.com/blog/liquid-packaging-with-nichrome/ https://www.nichrome.com/blog/liquid-packaging-with-nichrome/#respond Wed, 28 Jul 2021 11:07:25 +0000 https://www.nichrome.com/blog/?p=644 Today, across industries, automatic liquid filling machines and complete lines are helping to make liquid packaging more accurate, fast and hygienic. Manufacturers in food and beverages, pharmaceuticals, chemicals, and cosmetics industries have realised that automated filling machines and automatic packaging machines are capable of far higher production speeds than manual filling.

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]]> Today, across industries, automatic liquid filling machines and complete lines are helping to make liquid packaging more accurate, fast and hygienic. Manufacturers in food and beverages, pharmaceuticals, chemicals, and cosmetics industries have realised that automated filling machines and automatic packaging machines are capable of far higher production speeds than manual filling. Whether the container type is plastic bottle, glass bottle, flexible pouch or stand-up pouch, automated machines are more reliable in terms of accuracy, hygiene and output.

Nichrome’s Liquid Packaging solutions

Nichrome offers a wide range of liquid packaging machines suited to packaging a wide variety of liquids. From free flow liquids to highly viscous, Nichrome has an innovative packaging solution for you. Nichrome has decades of experience handling the different characteristics of different liquids: foam generating liquids, liquids that require constant temperature, liquids that need nitrogen flushing or hot air flushing, liquids containing lumpy particles, flammable liquids, etc. Nichrome can also customise solutions for specific requirements.

The Nichrome Range

Nichrome’s range of vertical packaging machines (VFFS) for packaging liquids in flexible pouches includes:

  • Filpack Servo 6K
  • Filpack Servo 12K (India’s fastest milk filling machine)
  • Filpack CMD Alpha
  • Filpack CMS 5L

Nichrome’s HFFS machines with modern linear technology include:

  • T110
  • T140
  • T170

Nichrome’s Bottle Filling Line

Nichrome also offers a bottle filling line which is an integrated packaging solution that packs liquids in SKUs from 100ml to 20ltrs.

Applications include food & beverage liquids such as flavoured milk, juice, energy drinks, water; non-food liquids such as perfumes, oil, shampoo, handwash; viscous products such as ketchup, ghee, chocolate sauce, varnish, etc.

The Bottle Filling Line covers the entire process from cleaning the bottle to the final packaged bottle. The components of this efficient system include:

  • Turn Table
  • Bottle Cleaning System
  • U V Sterilization Chamber
  • Automatic Liquid Filling Machine
  • Cap Feeding Elevator
  • Rotary Capping Machine
  • Induction Sealer
  • Front and Back Labeling Machine
  • Date and Batch Coding System
  • Packing Table

Nichrome’s Bottle Filling Line is a drip-free, PLC-controlled line, suitable for glass, HDPE or PP bottles. Being a PLC controlled line, it has a digital LCD touch screen that make operation and control  graphic and user-friendly.

Changes in the size and shape of containers can affect the speed and accuracy of filling and result in slowed production or increased waste. Nichrome’s Bottle Filling Line is designed to accommodate different SKUs without changing parts, and different sizes of bottles can be used with fast changeover.

Machine construction is available in SS304, SS316 & M.S painted. By changing the filler, users can easily pack a wide variety of liquids. With a Piston filler, you can package oil, liquid detergent, shampoo, hand wash, ghee, viscous products, chocolate sauce, ketchup, varnish, etc. With a Gravity filler, it is possible to fill liquids such as flavoured milk, water, energy drinks, soft drinks, butter milk and perfumes.

For safety, accuracy and no wastage, the line has inbuilt devices such as:

  • No bottle-no filling safety device
  • Safety enclosures with interlocks for rotary parts
  • Various bottle sterilisation/cleaning options
  • Dribble cut-off option

Conclusion

Nichrome India is a leading automatic filling machine manufacturer, well known as India’s pioneering Milk pouch packing machine manufacturer.

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, it has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

An innovative packaging machine manufacturer, Nichrome has always believed in partnering with customers to understand their product and product challenges, and adding value to every interaction. Nichrome’s inhouse R&D and manufacturing capabilities have helped Nichrome build an impressive portfolio of advanced packaging solutions, and spread its presence across the globe.

Contact Nichrome for your liquid packaging machine needs today.

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