bottle filling systems – Nichrome India Ltd

Nichrome ketchup packing solutions are a notch up

admin — Wed, 22 Feb 2023 05:18:31 +0000

Globally, and across industries, pouch filling machines are a popular choice for viscous condiments packing and viscous ready to eat foods like tomato ketchup. Tomato ketchup packing is usually done in two ways- in tear away or standee pouches, or in High Density Polyethylene (HDPE) bottles.

In either case, the tomato ketchup packaging needs to be robust and leak-proof. Hence the need for superior quality packing machinery. Pouches are flexible, lightweight bags that offer many advantages over traditional packaging such as metal cans or glass bottle packing.

Types of Ketchup Packing

There are two major types of liquid pouch filling machines: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS) packing machines. The filled and sealed bag is cut away. As is evident in many tomato sauce/ketchup brands, the top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Ketchup packing is generally referred to as ‘flexible packaging’ or ‘sachet packing’ as opposed to ‘bottle and jar packing’ which is rigid.

Flexible packaging offers several advantages: it uses less material, needs less energy during formation, and produces less greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store, and transport.

Nichrome Ketchup Packaging

There are many pouch filling machine manufacturers offering multiple packaging machines for diverse applications. If you are looking for a ketchup pouch packing machine manufacturer – Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities, and record of accomplishment of Nichrome.

HFFS for Ketchup Packing

Whether your ask is for HFFS or multitrack packing machine (for 4 side seal pouches up to 100 gm); pick fill seal machines; bottling line or standee pouch/ DOYPACK pouch packing– explore Nichrome’s offerings for packing tomato paste/ketchup. Nichrome offers special sealing technology for viscous liquids on its multitrack machines.

Cost-effectiveness

Nichrome is dedicated to offering the most advanced packaging technology for food, pharma, and other relevant industries. Nichrome can deliver top quality at competitive prices with its own R&D centre, manufacturing, and testing facilities.

High ROI

Nichrome proactively supports customers from consultation and customized packaging machine development to the production of the packaging machine, backing it up with extensive after-sales service. Some hallmarks of Nichrome’s packaging solutions are high production rates, optimum accuracy, and consistent pouch quality as per the client’s requirements.

T-110

In its T-110 ketchup packaging machine, Nichrome offers an efficient integrated system for ketchup filling and packaging that covers a turntable, UV sterilisation chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labelling machine, date & batch coding system, and packing table. SKUs range from 100 ml to 20 litres. Applications include a wide range of packing solutions for food & liquids such as ketchup.

T-140

Nichrome’s HFFS packaging machines bring you next generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products like ketchup using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

T-170

Nichrome’s HFFS packaging machines, especially the T-170are PLC based with touch screen interface. The compact and versatile design offers both single and perforated chain of pouches with quick and easy changeover. Well-designed duplex modules are available for higher outputs.

Nichrome is a leading manufacturer of form-fill-seal packaging machines in India. A pioneer of flexible packaging in India, Nichrome brings four decades of experience and innovation to the table.

Nichrome’s offerings include a wide range of VFFS and HFFS packaging machines. Horizontal form fill seal machines are traditionally more flexible and versatile than vertical form fill seal ones, although the latest VFFS packaging systems are more adaptable to different products, pouch types & sizes, film types than earlier versions.

Pick and Fill Seal

Nichrome’s Pick-Fill-Seal machine provides the combined benefits of variety, productivity, and specialty packaging for ready-to-eat foods. Using versatile rotary technology, the horizontal packaging machine conveniently packs a wide variety of ready-to-eat foods in eye-catching innovative shapes while maintaining freshness of the products.

The machine is sturdy and compact, easy to clean and maintain. An advanced variant of packaging technology innovated by Nichrome enables two or three different fillers to dispense multiple types of ingredients in the same pouch.

Bottle Filling Machine

Nichrome’s Bottle Filling system is designed to handle many different types of products, from water to tomato ketchup. From products with thin watery consistency to highly viscous products like ketchup, Nichrome’s liquid food packaging system can handle them all.

Nichrome’s liquid filling machine also handles a versatile SKU range with fast changeover and no change of parts. It is equally efficient packing in glass, HDPE and PP bottles or metal tins.

Conclusion

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant – Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways. Call Nichrome to discuss your unique requirements and let us amaze you with our products and services.

The post Nichrome ketchup packing solutions are a notch up appeared first on Nichrome India Ltd.

Bottle Filling Systems from Nichrome

admin — Mon, 29 Aug 2022 11:40:22 +0000

Liquid packaging is becoming more accurate, fast and hygienic across a diverse range of industries with the advent of automatic liquid filling machines and end-to-end production lines. Companies from the food and beverage, pharmaceutical, chemical, and cosmetics industries are now realising that automatic filling systems and automatic packaging machines can allow for much higher production speeds than traditional methods. Automatic systems are more dependable in terms of accuracy, hygiene and output even for plastic or glass bottle filling.

Considerations for Liquid Packaging

Even prior to the product hitting the shelves, packaging and processing equipment must ensure that the product is free of contaminants and spoilage before consumption.

While the products are kept safe from contamination and spoilage after primary and secondary packaging, liquid products need to be protected before the packaging process itself.

It is important to make use of effective packaging systems integration to ensure that the products remain protected at all times during the packaging process. When it comes to liquid packaging lines, this includes the use of reliable liquid filling machines and the right packaging equipment designed especially for the particular product.

Nichrome’s industry-leading capabilities are showcased in its Bottle Filling Line for liquids.

Nichrome’s Liquid Packaging Solutions

Nichrome’s first technological innovation was in liquid packaging a long time back in 1977. In response to the Government’s demand for cost-effective indigenous milk packaging, Nichrome designed India’s first indigenous milk pouch packaging machine.

Nichrome offers a wide range of liquid packaging machines – including bottle filling machines, oil tin filling machines, and ghee jar filling machines – that can be used to package a diverse variety of liquids. For liquids ranging from free-flowing to highly viscous – Nichrome has innovative packaging solutions for all! Nichrome possesses decades of experience and considerable expertise in dealing with the varied properties of different liquids – whether foam-generating liquids, lumpy liquids, liquids that require nitrogen flushing, liquids that have to be temperature controlled, flammable liquids et al. Nichrome also has the ability to customise solutions as per specific client requirements.

Nichrome’s Bottle Filling Line for Liquids

The automatic bottle filling system from Nichrome is an integrated packaging solution that can pack liquids in SKUs ranging from 100 ml to 200 L.

This automated bottle filling system has a diverse range of applications including food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as shampoo, perfumes, handwash; oil and viscous liquids such as ghee, ketchup, chocolate sauce etc.

Being an efficient integrated system for bottle filling and packaging, Nichrome’s bottle filling line includes the following components:

Turntable

UV Sterilisation Chamber

Automatic Bottle Filling Machine

Cap Feeding Elevator

Rotary Bottle Capping Machine

Induction Sealer

Labelling Machine

Date and Batch Coding System

Packing Table

Key Facets of Nichrome’s Bottle Filling Line for Liquids

Safety device that prevents spillage or dripping of liquids if there is no bottle in the line
Effectively automated bottling process with automatic cap placing, pressing and screwing features offered
A multipurpose filling line that can fill a variety of container/bottle types including Glass, HDPE, PP bottles and Metal tins
SS304, SS3316, and MS painted machine constructions offered
Precise and accurate line controlled by PLCs
Designed for fast changeovers of different bottle sizes
Easy control and operation with digital LCD touchscreen display and settings
Interlocks for rotary parts in the safety enclosures to prevent accidents
Numerous bottle sterilization and cleaning options for packaging highly delicate liquids
Versatile range of SKUs without needing to change parts
High accuracy and speed with fast cutoff options
No wastage or spillage with drip-free filling

Conclusion

Nichrome was the pioneer in milk pouch packaging machines in India and is now the country’s foremost automatic filling machine manufacturer.

Nichrome has been at the leading edge of next-gen packaging technologies since its development of India’s first indigenous milk packaging machine in 1977. Nichrome is a brand that is trusted for its illustrious legacy of path breaking innovation, comprehensive domain knowledge and top-notch manufacturing prowess in packaging systems.

As a collaborative packaging machine manufacturer, Nichrome has a strong belief in working with customers to understand the challenges and requirements of the product they wish to package. Nichrome’s admirable portfolio of integrated packaging solutions includes box packaging machines, carton packaging machines, powder filling machines, flow wrap machines, tin packaging machines and tin filling machines among many others. Its global presence has been built on the platform of its potent in-house R&D and manufacturing capabilities.

For further information about Nichrome’s Bottle Filling Line and other cutting-edge integrated packaging solutions, visit www.nichrome.com.

The post Bottle Filling Systems from Nichrome appeared first on Nichrome India Ltd.

Nichrome’s Bottle Filling Systems for Liquids

admin — Sat, 27 Nov 2021 18:00:01 +0000

Automatic liquid filling machines and end-to-end production lines are helping make liquid packaging more accurate, fast and hygienic across a wide range of industries. Producers in the food and beverages, pharmaceutical, chemicals and cosmetics industries have come to realise that automated filling machines and automatic packaging machines have the capacity for much higher production speeds than manual filling. Even in the case of plastic or glass bottle filling, automated machines are more reliable in terms of accuracy, hygiene and output.

Considerations for Liquid Packaging

Even before the product hits the shelves, packaging and processing facilities must ensure that the product remains free of contaminants and possible spoilage before consumption.

While the packaging design is crucial for keeping products safe from contamination and spoilage, liquid products need to be protected prior to the packaging process.

Effective packaging systems integration needs to be utilized to ensure that the products remain safe at all times during the packaging process. In the case of liquid packaging lines, this includes using dependable liquid filling machines and related packaging equipment specifically designed to handle the product.

Nichrome displays its superior capabilities in Bottle Filling Systems for liquids.

Nichrome’s Liquid Packaging Solutions

Liquid packaging was the first technology developed by Nichrome way back in 1977. Nichrome answered the government’s call for cost-effective indigenous milk packaging by manufacturing India’s first indigenous milk pouch packaging machine.

Nichrome’s diverse range of liquid packaging machines is suited to packaging a wide variety of liquids. Nichrome has innovative packaging solutions for liquids ranging from free flow liquids, to highly viscous. Nichrome boasts of decades of experience in handling the different characteristics of different liquids: foam generating liquids, liquids with lumpy particles, liquids that need nitrogen flushing, liquids that require constant temperature, flammable liquids etc. Nichrome has the capacity to customise solutions for client-specific requirements.

Nichrome’s Bottle Filling Line for Liquids

Nichrome’s automatic bottle filling system is an integrated packaging solution that can pack liquids in SKUs from 100ml to 20ltrs.

Some of the applications of this automated bottle filling system include a diverse range of food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as perfumes, shampoo, handwash oil; viscous products such as ghee, ketchup, chocolate sauce et al.

Nichrome’s bottle filling line is an efficient integrated system for bottle filling and packaging. The components of this system include:

Turntable
UV sterilisation chamber
Automatic liquid filling machine
Cap feeding elevator
Rotary capping machine
Induction sealer
Labelling machine
Date & batch coding system
Packing table

Key Features of Nichrome’s Bottle Filling Line for Liquids

“No Bottle, No Filling” safety device which prevents spillage or drippage of liquids if there is no bottle in the line.
Auto cap placing, pressing and screwing feature available which effectively automates the bottling process.
Glass, HDPE, PP bottle and Metal Tin friendly line, so that a variety of container/bottle types can be filled.
Machine construction available in SS304, SS316 and M.S painted.
PLC controlled line for precision and accuracy.
Fast changeover design for different bottle sizes for quick changeover.
Digital LCD touchscreen display and settings for easy control and operation.
Safety enclosures with interlocks for rotary parts to prevent accidents.
Various bottle sterilization and cleaning options available for specific highly sensitive liquid packaging.
Versatile SKU packing range without the need to change parts.
Fast cut off option to achieve accuracy and speed.
Completely drip-free filling to avoid wastage and spillage.

Conclusion

Nichrome is India’s leading automatic filling machine manufacturer, and the pioneer in Milk pouch packing machines in India.

Since Nichrome’s development of India’s first indigenous milk packaging machine in 1977, it has been at the cutting edge of next-generation packaging technologies. It has been a brand trusted for its rich legacy of groundbreaking innovation, expansive domain knowledge and manufacturing prowess in packaging systems. As an innovative packaging machine manufacturer, Nichrome has always had a strong belief in partnering with customers in order to understand their product and the challenges therewith, and providing value in every interaction. Nichrome’s impressive portfolio of advanced packaging solutions and global presence has been built on the platform of its strong in-house R&D and manufacturing capabilities.

Connect with Nichrome for your liquid packaging machine needs today!

The post Nichrome’s Bottle Filling Systems for Liquids appeared first on Nichrome India Ltd.