In the food manufacturing industry, accuracy is a crucial factor that determines the quality and consistency of the end product. In the food and beverage industry, accuracy plays an even more significant role as any inconsistencies in the final product can lead to a decrease in customer satisfaction, brand image, and sales. One of the critical areas where accuracy plays a significant role is in the jar filling process.

What are jar filling machines?

Jar filling machines are used to fill containers with a variety of products, such as sauces, jams, pickles, and other food items. The accuracy of the filling process ensures that the correct amount of product is dispensed into each jar, which leads to consistency in the final product. Inaccurate filling can result in underfilled or overfilled jars, leading to customer dissatisfaction and wastage of raw materials and resources.

There are several reasons why accuracy is essential in jar filling machines for product consistency. First and foremost, accuracy ensures that each jar contains the same amount of product, leading to consistent product quality.

Importance of accuracy in jar filling system for product consistency

• Machine Calibration: The jar filling machine needs to be calibrated accurately to ensure that it dispenses the exact amount of product into each jar. The calibration process involves adjusting the filling parameters such as the fill speed, fill time, and nozzle size, to ensure that the machine dispenses the right amount of product.

• Product Viscosity: The viscosity of the product being filled affects the accuracy of the filling process. Thicker products, such as peanut butter or honey, require a slower filling speed and a larger nozzle to ensure that the correct amount of product is dispensed.

• Container Size & Shape: The size and shape of the container can also affect the accuracy of the filling process. The machine needs to be set up to accommodate the specific container size and shape to ensure that the product is dispensed correctly.

• Machine Speed: The speed at which the machine operates can affect the accuracy of the filling process. If the machine is running too fast, it may not dispense the correct amount of product, resulting in underfilled or overfilled jars.

• Maintenance: Regular maintenance of the machine is essential to ensure that it operates accurately and consistently. Any wear and tear on the machine components can affect the accuracy of the filling process.

• Operator Training: Proper training of the machine operator is essential to ensure that the machine is operated correctly and that the filling process is accurate. The operator needs to understand the calibration process and the specific requirements of the product being filled.

In conclusion, the importance of accuracy in jar filling machines cannot be overstated. Accurate filling ensures product consistency, regulatory compliance, and cost savings for the manufacturer. Nichrome, a leading manufacturer of packaging solutions in India, understands the importance of accuracy in the filling process and offers a range of jar filling machines that provide accurate and consistent filling. With Nichrome’s machines, manufacturers can ensure that their products meet the highest quality standards, regulatory requirements, and customer expectations. Nichrome is one of the best innovative solution providers in carton packing machine, auto case erector, bulk bag filling machine, ghee jar filling machine flow wrap machine and horizontal flow wrap machine, tin can filling and sealing machine, bottle capping machine, automatic bottle filling machine and shrink wrapping machine. Contact with Nichrome today for the best & most innovative solutions.

The post Importance of Accuracy in Jar Filling Systems That Is Crucial For Your Business appeared first on Nichrome India Ltd.

Pharmaceutical Industry and Jar Filling Systems

The pharmaceutical industry requires high accuracy and precision in every stage of production, especially when it comes to packaging. One of the essential aspects of pharmaceutical packaging is jar filling, which can be accomplished using a range of different machines. Among these machines, jar filling systems have become increasingly popular, and for good reason.

Benefits of using Nichrome’s Jar Filling System for your Packaging:

• High Accuracy

Nichorme is the leadingJar filling machine manufacturer that designs machines that deliver your products with the highest accuracy in mind. Our machines are equipped with sensors and automated controls that ensure precise and consistent filling every time. This is particularly important for pharmaceutical products, where even slight variations in dosage can have significant consequences.

• Versatility

Our highly advanced jar filling system can be used for a range of different products, from powder jar filling machines for dry pharmaceuticals to ghee jar filling machines for thicker products. This versatility is due to the customization options available from Nichrome, who can tailor the machines to meet the specific needs of your particular product.

• Increased Efficiency

Our automatic carton box packing machine, the secondary packaging of jars can also be streamlined. Our machines can pack multiple jars at once, and at a much faster rate than manual packing. This not only saves time but also reduces the risk of human error and ensures consistency in packaging.

• Cost-Effective

Investing in a jar filling system may seem like a significant expense upfront, but it can actually be a cost-effective option in the long run. The increased efficiency and accuracy of our jar filling machine can reduce wastage and product loss, which can save money in the long term.

• Improved Product Safety

Pharmaceutical products must be packaged safely and securely to ensure they reach customers in optimal condition. A jar filling system ensures that each jar is filled accurately and securely, reducing the risk of spillage or contamination during transportation or storage.

In conclusion, a jar filling system is a must-have for any pharmaceutical manufacturer that values accuracy, efficiency, and product safety. Nichrome with its versatility, customization options and advanced features available makes it the most reliable and leading jar filling machine manufacturer in India. These machines are a reliable investment for your pharma industry. Our machines are designed to be combined with an automatic carton packing machine for secondary packaging. We offer a complete solution that can streamline the entire process, from filling to shipping and help you provide the best packaging for your industry.

We are also a leading provider of ghee jar filling machine, tin packaging machine, tin can filling and sealing machine, bottle capping machine, automatic bottle filling machineand shrink wrapping machine.

The post Nichrome’s Jar Filling Systems For The Best Pharmaceutical Packaging Solutions appeared first on Nichrome India Ltd.

Nichrome’s tin filling machine line or tin packing line is a robust, low-maintenance system made for accurate and efficient performance. The programmable logic controller (PLC)-fitted line features a digital liquid crystal display (LCD) touchscreen with settings. It also has safety enclosures with interlocks for rotary parts. Various tin sterilization and cleaning options are available from Nichrome.

Tins are used mainly in the food and pharma industry where barriers are extremely important. They provide safety, durability, and convenience. This makes them the preferred choice for packaging coffee powder, milk powder, baby formula, spice powders, nutritional supplements and more.

Can (or tin) sealers          

A can (tin) sealer is a machine that seals the can lid to the can body in a way that is completely airtight. The lid of the can is usually made of tin-plated steel. The material for the body depends on the product being canned.

It can be made of metal, paperboard, or plastic. The can sealer interlocks the outer end of the lid with the top part of the can body. This process is called double seaming. The double seam creates a strong mechanical joint to seal the product inside the can. In addition to the mechanical interlocking, a sealing compound is attached to the curl of the lid. This makes the seal not only strong but also airtight.

Tin Packaging Machine Line

Tins for filling come in various formats like tin with sealing, tin with capping and composite tins. They are used to fill snacks, ready-to-eat food, liquids, powder, spice, coffee etc. Among the non-food applications, tins are packed with agrochemicals, adhesives, paints, wall putty, dyes & pigments etc. Metal is a preferred packaging material. Even as newer packaging materials are introduced each day, metal packaging retains its charm and utility.

Nichrome’s Tin Packing Machine Line

Nichrome offers an efficient tin filling line system that helps you meet your packaging needs. Just change the filler to fill different products, and this innovative packaging solution will enable tin packaging in stock keeping units ranging from 100 gm to 1000 gm.

Whether it is milk powder, spice powders, seasoning powders & pharma powders or pulses, grains, sugar or tea, Nichrome’s tin filling line guarantees high-speed, accurate filling. Nichrome’s tin filling line system includes a turn table for empty tins, and an inverted tin cleaning machine.

The line system also features a UV chamber, dial indexing unit for twin tin filling, two servo auger fillers, seamer, date batch coding system, capping machine (lid pressing unit), cap elevator with storage silo and turn table for filled tins.

The Nichrome Edge

In a Nichrome tin filling machine, by changing the filler, one can pack a wide range of food and non-food products in tin or composite tin containers. Our line is especially geared for pharma powders and detergent powders.

Nichrome is India’s leading provider of integrated packaging solutions offering a gamut of tin packaging machine use-cases, filling systems and turnkey projects for the dairy industry.

Stable and beautiful packaging can increase the value of milk powder to consumers by providing a sense of hygiene, nutrition, taste, and security. Nichrome milk powder packaging technology can be used to package milk powder and various other perishable food in tin cans.

Nichrome’s tin filling and sealing line can be used for all sorts of liquid or viscous fluids. It comes with a servo gear pump, flow meter, piston, electronic weigh filler (EWF), multi-head weigher (MHW), cup filler and works at a filling range of 50 ml to 5,000 ml. It functions at a top speed of 100 cans a minute.

Secondary Packing

Nichrome can also help with secondary packaging solutions, and integration with existing systems. Secondary packaging is the first thing your customer sees when picking up your products and browsing retail shelves. Secondary packaging is any type of outer material that protects food, drink, and consumer goods throughout transit.

Secondary packaging lets your audience know more about your product and surrounds primary packaging to ensure products stay in pristine condition. Simply put, secondary packaging solutions are the repacking already packed products. Secondary packaging products help in maintaining quality and standard and keep count of the number of pouches and boxes.

Secondary packaging machines from Nichrome carton packing machine manufacturing plant are designed around three basic concepts: versatility, ergonomics, and optimised efficiency for a small footprint.

Conclusion

If you are on the lookout for a tin packaging machine, tin seamer machine, bottle filling machine, cartoning machine, bulk bag filling machine, box packing machine, flow wrap machine, ghee jar filling machine, manufacturers, snack packing machine, oil filling machine, shampoo packing machine, powder filling machine, sugar packaging machine– whatever may your requirements be, Nichrome has the capability and expertise to cater to your exact need.

The post With Nichrome’s advanced tin filling tech, everybody ‘CAN’!! appeared first on Nichrome India Ltd.

Nichrome’s Bottle Filling Line for Liquids

The automatic bottle filling system from Nichrome is an integrated packaging solution that can pack liquids in SKUs ranging from 100 ml to 200 L.

This automated bottle filling system has a diverse range of applications including food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as shampoo, perfumes, handwash; oil and viscous liquids such as ghee, ketchup, chocolate sauce etc.

Being an efficient integrated system for bottle filling and packaging, Nichrome’s bottle filling line includes the following components:

Turntable

UV Sterilisation Chamber

Automatic Bottle Filling Machine

Cap Feeding Elevator

Rotary Bottle Capping Machine

Induction Sealer

Labelling Machine

Date and Batch Coding System

Packing Table

Key Facets of Nichrome’s Bottle Filling Line for Liquids

• Safety device that prevents spillage or dripping of liquids if there is no bottle in the line
• Effectively automated bottling process with automatic cap placing, pressing and screwing features offered
• A multipurpose filling line that can fill a variety of container/bottle types including Glass, HDPE, PP bottles and Metal tins
• SS304, SS3316, and MS painted machine constructions offered
• Precise and accurate line controlled by PLCs
• Designed for fast changeovers of different bottle sizes
• Easy control and operation with digital LCD touchscreen display and settings
• Interlocks for rotary parts in the safety enclosures to prevent accidents
• Numerous bottle sterilization and cleaning options for packaging highly delicate liquids
• Versatile range of SKUs without needing to change parts
• High accuracy and speed with fast cutoff options
• No wastage or spillage with drip-free filling

The post Bottle Filling Systems from Nichrome appeared first on Nichrome India Ltd.

Special considerations for oil & ghee packaging

Oils and fats are adversely affected by humidity, oxygen, temperature, light, tainting and are prone to various types of deteriorations. Colour and vitamin degradation can occur due to exposure to UV light and is further accelerated by oxygen.

Ghee too, being a product with very low moisture content needs to be protected from chemical spoilage activated by oxygen, light, humid climates and high temperatures.Off-flavours occur due to oxidative rancidity and hydrolytic rancidity caused by oxygen and moisture respectively.

The packaging of these products is therefore of utmost importance. Excellent quality ghee and oil packaging products help not only in preventing leakage and adulteration but also keep the products fresh and free from bacteria and germs for long length of time.

Improperly packed oil and ghee absorbs foreign odours, oxygen and water vapour. Proper packaging serves to retard deterioration, prevent social hazards of adulteration and the possibility of under-weighing.

Trends in ghee & oil packaging

Storage stability and shelf life of packaged oils/ghee are critical concerns for manufacturers and marketers.It is extremely important that, whatever packaging material is used, it should be food grade and non-toxic. HDPE bottles, PP laminates, Polymer coated cellophane, nylon-6 polymer or food grade PVC and their laminates, glass bottles, PET bottles,PP bottles are being effectively tapped for packing of ghee and edible oil.

Some of the packaging options being used include:

Rigid containers (metal/glass/plastic)
These are generally used for large institutional packs. Glass provides excellent protection, being one of the most inert materials. PET bottles have excellent clarity, are odour-free and have good gas barrier properties. They are accepted internationally for ghee packaging and oil packaging. In fact,plastics are widely replacing glass (heavy weight and fragile) and metal (costly) due to their low cost, light weight, strength, barrier properties and availability in different shapes and sizes.

Semi-rigid packages
These include plastics in flexible, semi-rigid forms such as lined folding cartons, foil-based carton, nylon-based bag-in-box with tap, etc.

Flexible Pouches
The high price of rigid/semi-rigid packs, and lack of assurance on quality and quantity in buying loose oil have led to the popularity of flexible pouches as retail packs – especially for smaller SKUs. Flexible pouches are suitable for high-speed FFS machines and offer optimum balance between cost and benefits.They entail lower handling and storage costs; they are available in different forms such as pillow pouch, flat pouch, three side seal pouch, 4 side seal pouch, standup pouch, gusset pouch and more.

Oil and ghee packaging solutions from Nichrome

With four decades of experience in the flexible packaging industry, and 7000+ installations across India and the world, Nichrome can proudly claim to be the Oil packaging machine manufacturer who delivers outstanding single-source convenience and infinite possibilities in integrated, automated packaging solutions.

Nichrome offers a wide range of both HFFS and VFFS cooking oil packaging machines, so customers can find the oil filling machine that suits their individual needs and budget. The offerings include:

Filpack Servo SMD
Filpack Servo SMD is a durable, heavy-duty VFFS oil pouch packaging machine, with touch screen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Filpack Servo SMD oil pouch packing machine comes with twin head construction with independent head operation so you can pack two different products and quantities simultaneously. The format offered is the 3 side seal pouch for oil.

T-Series HFFS oil filling machines
This series of horizontal-form-fill-seal machines incorporate the latest linear technology from Europe. The HFFS cooking oil packaging machines, T-110, T-140 and T-170, are PLC based machines with touch screen interface. Their compact and versatile design offers both single and perforated chain of pouches with quick and easy changeover. Well-designed duplex modules are available for higher outputs.

The T-Series can pack between 5 and 250 cubic centimetres in the Simplex version and between 5 and 90 cubic centimeters in the higher-output Duplex mode. The rated output for the Simplex version is 100 packs per minute while the Duplex version delivers 200 packs per minute.

Alternative pouch formats include the four-side seal and zipper pouch formats as well as a contour/profile pouch format. The packaging materials for the HFFS automatic oil filling machines are heat sealable laminates like PET/PE, Paper/Alu-foil/PE or co-extruded films.

Conclusion

Nichrome is India’s leading edible oil filling machine manufacturer and ghee packing machine manufacturer with decades of experience and technology knowhow to its credit. Besides a whole gamut of liquid packaging machines for diverse applications in Food, Pharma and other industries, Nichrome also offers secondary and tertiary packaging solutions. So, whether you are looking for a high-performance, automatic oil filling machine or a complete, integrated packaging system, talk to Nichrome.

The post Challenges and Solutions for Oil And Ghee Packaging appeared first on Nichrome India Ltd.

According to the report published by Allied Market Research, the global liquid packaging market was pegged at $331.8 billion in 2019 and is expected to hit $463.2 billion by 2027, registering a CAGR of 4.5% from 2020 to 2027.

Rise in demand for fast-moving consumer goods (FMCG), increase in e-commerce activities and food delivery services, and surge in demand for lightweight as well as sustainable packaging fuel the growth of the global liquid packaging market.

ABOUT LIQUID FOOD PACKAGING

Before the product even hits the shelves, packaging and processing facilities must be able to ensure that the product can remain free of contaminants and potential spoilage before consumption.

While the packaging design itself is highly important in keeping products safe from contamination and spoilage, liquid foods need to be protected prior to that during the packaging process.

To make sure products remain safe at all times during packaging, utilize effective equipment throughout the process. In liquid food packaging lines, this includes using reliable liquid filling machines and other packaging equipment specifically designed to handle the product.

It is here, in liquid packaging machines, that Nichrome displays its superior capabilities.

NICHROME AND LIQUID PACKAGING

Liquid packaging technology was the first technology developed by Nichrome back in 1977. Nichrome manufactured India’s first indigenous milk pouch packaging machine in response to the Government’s call for cost-effective indigenous milk packaging to further the cause of the White Revolution.

Today, 40+ years later, Nichrome has developed a versatile range of machines that can meet the packaging specificity of a diverse range of liquid products. Water packaging machines, milk filling machines, edible oil filling machines, or equipment to package lassi, juices, health drinks, non-carbonated beverages, wines, etc.- Nichrome has a durable, high-quality solution.

WHY CHOOSE NICHROME FOR LIQUID PACKAGING?

There are a number of liquid packaging machine manufacturers out there, so why should Nichrome be your first choice? We can give you 5 strong reasons.

1. Range

Nichrome’s portfolio of liquid packaging machines is vast in both VFFS and HFFS formats. In the VFFS format, Nichrome offers:

• Filpack Servo 6K
• Filpack Servo 12K
• Filpack Universal
• Filpack CMD Alpha
• Filpack CMS 5L
• Multilane PV 215

In the HFFS format, Nichrome offers advanced linear technology in:

• T110
• T140
• T170
• Pick Fill Seal machine

Nichrome also offers bottle filling machines and tin filling lines for liquids.

2. Cost Effective

Nichrome is committed to offering the latest, most advanced packaging technology for the Food, Pharma and other industries. With its own R&D centre, manufacturing and testing facilities, Nichrome is able to ensure top quality at competitive rates.

3. Excellent ROI

Nichrome provides complete support to customers, from consultation and customized machine development to production of packaging machine, complemented with extensive after sales service. High production rates, maximum accuracy and consistent pouch quality as per client’s requirement are hallmarks of Nichrome packaging solutions.

Also, the speed and accuracy of Nichrome’s automatic packaging machines improves time to market and shelf life to enhance retail value. All this adds up to excellent return on investment.

4. Proven expertise

The Company incorporates 40+ years of experience in providing automated packaging solutions to a wide array of industries and applications. Nichrome’s versatile, high quality and flexible range of machines have won the trust of many established brands in the market.

5. Customisation

The last but not least reason to make Nichrome your partner for liquid packaging is its ability to customise solutions to suit not only your product but also your production facility. Whether you want pouches in a unique shape or special spouts or sealing options – Nichrome can offer stylish solutions. If you have space or budget restrictions, Nichrome can tailor the most suitable machine.

CONCLUSION

Nichrome is a renowned Packaging Machines Manufacturer of India, with a wealth of experience built up over 40+ years across India and in countries around the world.

Especially for liquid packaging and oil packing, Nichrome has developed a versatile range of liquid filling machines and automatic oil filling machines that can meet the specific packaging requirements of a wide range of liquids. Flexible pouches in diverse formats, glass and plastic bottles or tins – Nichrome offers a reliable, high-performance solution that will be an asset to any liquid packaging operation.

Nichrome’s complete and comprehensive support to customers, from consultation and development of the machine as per client requirements, to production of the packaging machine, installation, commissioning and prompt after sales service – is yet another solid reason to choose Nichrome for your liquid packaging.

The post Why Go With Nichrome For Liquid Packaging? appeared first on Nichrome India Ltd.