At Nichrome, we understand the critical importance of packaging integrity, especially when it comes to sealing the sweetness of sugar. Our advanced sugar packaging machines and integrated solutions are designed to ensure that your product reaches consumers in pristine condition, maintaining freshness and quality every step of the way. In an era of global markets, Nichrome empowers manufacturers to compete internationally by providing packaging solutions that meet international quality standards.

Here’s a closer look at how Nichrome’s packaging solutions are revolutionizing the sugar packaging industry:

• Versatile Pouch Formats – Our sugar pouch packing machines are equipped to produce versatile pouch formats that are not only hygienic and leak-proof but also convenient for storage and transportation. Whether it’s stand-up pouches, flat-bottom pouches, or sachets, Nichrome’s packaging solutions can cater to a wide range of packaging requirements.

• • • Speed and Accuracy – With a remarkable speed of 120 pouches per minute, Nichrome’s sugar packet packing machines ensure swift and precise packaging operations. This high-speed performance translates into enhanced productivity and minimizes wastage, optimizing overall efficiency for manufacturers.
  • • Food Safety Assurance – At Nichrome, food safety is our top priority. Our food packaging machines adhere to the highest quality and hygiene standards, ensuring that your products remain safe for consumption throughout the supply chain. With our advanced packaging technology, you can trust Nichrome to deliver uncompromising quality and safety every time.
  • Packaging Efficiency – The emphasis on efficiency is evident in every aspect of Nichrome’s machines. With Nichrome’s pouch filling machines, manufacturers can achieve minimal wastage, high-speed operation, and precision in packaging that contributes to overall packaging efficiency and reduces downtime. Our machines are engineered for reliability and precision, allowing for smooth and uninterrupted production cycles.

• Advanced Packaging Technology – Nichrome stands as a pioneer in harnessing advanced packaging technology. Our sachet packaging machines incorporate cutting-edge features to enhance performance and reliability. By leveraging state-of-the-art mechanisms, our machines ensure leak-proof and tamper-evident pouches that help in maintaining the integrity of the contents. With precision engineering and innovative design, Nichrome’s packaging solutions cater to the evolving demands of the industry, empowering manufacturers to stay ahead in the competitive market landscape.

Nichrome offers comprehensive packaging solutions that encompass the entire packaging process, from filling to sealing. Our horizontal packaging machines seamlessly integrate with other packaging equipment, streamlining operations and maximizing efficiency for manufacturers.

Our packaging machines not only protect the contents but also help elevate your brand presence on the retail shelf. With customizable packaging options and vibrant designs, manufacturers can create eye-catching packaging that sets their products apart and captivates consumers’ attention.

Conclusion

Nichrome’s commitment to excellence resonates through our packaging integrity. With our sugar packaging machines and integrated solutions, we empower manufacturers to seal the sweetness with confidence and reliability.

As the leaders in the field of food packaging, we continue to innovate, setting new benchmarks for packaging efficiency, food safety, and advanced technology. Nichrome’s sugar packaging machines and integrated solutions represent the pinnacle of packaging excellence, combining precision engineering, innovative technology, and unwavering commitment to quality. 

With Nichrome as your packaging partner, you can trust that your products will reach consumers with freshness, integrity, and unmatched appeal.

The post Sealing the Sweetness: A Deep Dive into Nichrome’s Packaging Integrity appeared first on Nichrome India Ltd.

Our latest innovation, the bulk packing machine, addresses all the challenges faced in sugar packaging with precision and efficiency. Picture a consistent cycle incorporating rice, sugar, grains, beats, flour, concrete, and agro-compound granules, all easily taken care of by this flexible machine. Plunge further into the universe of mechanization with highlights like auto pack clasping, mass and spill feed, and a shrewd sack shifting and arrangement connection, complete with the adaptability of sack sewing or band fixing.

Bulk bag filling for sugar presents a unique set of challenges that can impede productivity and profitability. From ensuring precise measurements to maintaining safety standards, manufacturers are constantly seeking solutions to enhance their packaging processes. Let’s discuss how Nichrome does it best –

1. Versatile Bag Compatibility: Our bulk bag packing machine accommodates a variety of bag types including HDPE woven, PP, paper, and valve-type bags ranging from 5 to 50 kgs. This versatility makes it an ideal choice for different packaging needs for a wide range of products – rice, sugar, grains, pulses, flour, cake mix, cement, and agro-chemical granules.
2. High-Speed Operation: With unprecedented output rates of up to 20 bags per minute, our machine offers unparalleled productivity without sacrificing accuracy. Whether you’re handling large-scale production or small-batch runs, our precision control through a Programmable Logic Controller (PLC) meets all your needs for seamless operation.
3. Enhanced Safety Features: Safety remains a top priority in the industrial settings of our bulk bagging systems. Nichrome’s secondary packaging machines incorporate a ‘no bag no filling’ safety device, powered by advanced PLC technology. This feature minimizes waste and safeguards against potential hazards, reinforcing the commitment to operational safety.
4. Advanced Bag Handling Features: Efficient bag handling is a key element in achieving seamless bulk packaging. Nichrome’s jumbo bag filling machine offers a suite of advanced features to address this challenge. Auto bag clamping ensures a secure grip, preventing spillage and maintaining the integrity of the packaged product. Additionally, the machine features bulk and dribble feed options, allowing for precise control over the filling process, further contributing to the overall quality of the packaged goods.
5. Customizable Bag Alignment and Sealing Options: Recognizing the unique needs of different industries, Nichrome’s Bulk Packing Machine goes a step further by offering bag tilting and alignment attachments. This customization option ensures that bags are positioned optimally for efficient filling. Businesses can choose between bag stitching or band sealing, providing the flexibility to align the packaging process with specific industry requirements. This level of customization sets Nichrome apart, offering tailored solutions to enhance the overall packaging experience.

Empowering Your Packaging Process

At Nichrome, we believe that innovation is the key to unlocking new possibilities. With our integrated packaging solutions, we empower manufacturers to overcome the challenges of bulk bag filling with confidence and ease. From sugar to grains, pulses to cake mix, our solution is tailored to meet the diverse needs of the modern marketplace.

In conclusion, Nichrome’s Bulk Packing Machine stands as a testament to our company’s commitment to providing integrated packaging solutions that redefine the landscape of bulk bag filling for sugar and other commodities. With its advanced features, adaptability, and efficiency, this machine sets a new standard for the industry, ensuring seamless packaging processes and unmatched product quality.

With Nichrome as your partner, you can now embrace change with confidence, knowing that our innovative solutions are designed to evolve alongside your needs. Discover the difference that innovation can make – revolutionize your packaging process with Nichrome today!

The post BEYOND THE SUGAR BOWL: INNOVATIONS IN BULK SUGAR BAG FILLING appeared first on Nichrome India Ltd.

Of course, effectiveness of your packaging line depends on your powder filling machines but it also depends on your product’s flow characteristics, its bulk density and dustiness. Understanding these features will help you determine the size and attributes of the containers to use, the type of packaging machine needed and the suitable speed of the packaging process.

ABOUT SUGAR PACKAGING

According to a Mordor Intelligence survey, the sugar packaging market is expected to reach a CAGR of 4%during the forecast period 2021-2026. Changing lifestyle of Indians and changing food preferences, along with increasing population, is expected to drive the market’s growth.

The market is driven by a tremendous shift in preference for flexible packaging as sugar is packed in a variety of formats, both in bulk and retail. The advent of new technologies such as active packaging enables flexible packaging for sugar and enhances its shelf life.

Plastic material for packaging holds significant market share as it offers functionality that no other packaging material can match.Within plastic solutions, flexible plastic packaging is preferred as it uses 70% less plastic raw material than rigid plastic packaging.

Hence, packaging sugar in flexible plastic bags is growing in popularity. This type of packaging offers moisture-proof, water-proof, cost-effective packaging. Sugar manufacturers prefer this packaging as plastic bags can be coloured or transparent to enhance branding and sales appeal.

NICHROME’S SUGAR PACKAGING SOLUTIONS

Nichrome aims to offer innovative and versatile sugar packaging solutions that protect and preserve the inherent goodness of sugar, enhancing the brand value and shelf appeal.

Nichrome’s automatic packaging machines and integrated packaging solutions help the manufacturers package various quantities of sugar up to 10kg in versatile pouch formats that are hygienic, leak-proof and convenient for storage. Apart from protecting the contents, these pouches help the manufacturer’s brand stand out on the retail shelf and also to compete in the international market.

For retail sugar packaging, the range includes:

Excel 400 Plus Intelligent Electronic Weigh Filler: For packing sugar in CSPP or standup pouches in quantities up to 10 kgs, this sugar packaging machine is just right for you. Key features such as print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws ensure optimum performance.

Sprint 250 Intelligent Weigh Filler: For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy and efficiency for flexible packaging of sugar. Besides sugar, this automatic sugar filling machine is also suited to packaging grains, snacks, tea, whole spices, seeds and other powders.

Wing 200 E-line: This is an entry-level sugar packing machine, that packs grains, pulses, sugar and other products up to 1 kg quantities in CSPP bags. Wing 200 has been innovated by Nichrome, especially for startups and SMEs, offering top-notch technology but in a more compact size and budget.

Multilane Stickpack with Volumetric Multiple Cavity Filler: This sugar sachet packing machine caters to the growing market trend of stickpacks or single-serve sachets that are increasingly popular in food chains, travel and hospitality industries.Equipped with a product hopper of 25 litres capacity and a mesh at the product inlet to prevent entry of foreign particles, Nichrome’s Multilane Stickpack packs sugar in centre-seal stickpacks in quantities of 1-5 g, 3-7 g or 5-10 g.

WHY NICHROME FOR SUGAR PACKAGING

Nichrome is India’s leading food packaging machine manufacturer with over four decades of proven expertise in the industry. Nichrome has its own top-notch R&D and manufacturing facilities, and is well known for its many innovations for the packaging industry.

Nichrome is so much more than a sugar packaging machine manufacturer. Whether it be sugar packaging machines or grain filling machines; whether it be solid, liquid or viscous products; whether it be packaging machines, filling systems or integrated packaging systems – Nichrome has the range, capabilities and experience to deliver excellence for every application and process.

CONCLUSION

Today, Nichrome has grown and evolved into much more than just a food packaging expert. Nichrome’s capabilities extend beyond food packaging to pharma packaging, and packaging of other products as well. With a growing global presence and strategic tie-ups with international majors, Nichrome is your partner for the most efficient, cost-effective and rugged packaging solutions.

The post Retail Sugar Packaging to Enhance Brand and Sales Value appeared first on Nichrome India Ltd.

Whether it is a vertical form-fill-seal machine or horizontal form-fill-seal machine, the filler plays a crucial role in fast and accurateoperations. In the food industry, fillers are used for filling flexible pouches, cans, bottles, etc. In the pharma industry, filling systemsensure accurate and sterile discharge of the product into syringes, vials, capsules, sachets and bottles.

Depending on the type of product to be packaged, filling systems are selected. Liquid packaging or grain packaging, snack packaging or oil packaging, sugar packaging or ready-to-eat food packaging – different products require different filling systems. Factors such as container size, may play a part in selecting specific filling machinery, or in customizing the machinery, but there are two basic criteria packagers followwhen deciding which filling system to use for their product.

MAIN CRITERIA WHEN CHOOSING A FILLER

Level of automation:

Filling machines or fillers are manufactured to work with automated packaging systems. They can also be manufacturedto work as stand-alone, semi-automatic machines, combining the filler with say, a capping machinery.

Knowing how many packs per minute, hour or day you need to fill will help to identify the level of automation necessary for your filling machine. High production levels may require an eight head automatic filling machine, and the filler could be designed to allow additional heads to be added in the future.

Filling principles:

The unique trails or characteristics of the product to be packed determine the filling principle. The working of a milk filling machine will differ from a powder filling machine; an automatic sugar filling machine requires a different filler than what is used by an edible oil filling machine.

For example, gravity fillers areideal for thin, free-flowing products. Thicker, viscous products require more than gravity to complete the filling process, so a piston filleror pump filling machine is more suited to filling viscous products.

NICHROME’S INNOVATIVE FILLING SYSTEMS

As India’s leading provider of integrated packaging solutions, and proven packaging machine manufacturer, Nichrome offers a range of filling systems for a wide range of Food, Pharma and other products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.

Nichrome offers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater efficiency, speed and versatility.

Intelweigh Multi Head Weigher:

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.

Features include:

• Bucket volume: 1.3 l
• Accuracy: 0.2 to 2 gm
• Weighing range: 10 gm to 1000 gm
• Speed: 70 dumps per minute
• Product contact parts: SS 304
• Display: 7 inch touch screen
• Buckets open and close with stepper motor
• Weighing method with load cell

Intelweigh Combi Filler DH:

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.

Features include:

• Accuracy % sd: 0.5% /0.2%
• Weighing range: 50 gm to 2 kg/500 gm to 5 kg
• Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg
• Display: 7 inch touch screen
• Air consumption: 0.15 CFM at 6 bar
• Connected Load/Head: 0.25 kW
• Built in safety door guards with machine off interlock
• Broad range of filling capacities available

Easyfill Servo Auger:

For food packaging of powders such as spices, atta (flour products), milk powder, nutraceuticals, coffee powder, premixes, instant mixes, even agro chemicals and pesticides, Nichrome’s Easyfill Servo Auger provides accuracy, speed and efficient performance.

The auger is available in different finishes as per customer’s requirement. Choose from buffing, Teflon-coating or Nedox coating.

A unique feature of this filling system is its split hopper which facilitates cleaning and easy changeovers.

Other features include:

• Filling capacity: 5 cc to 2000 cc
• Servo driven auger mechanism
• Contact parts: SS 304 or SS 316 depending on product
• Gaskets: PTFE/Food grade silicon rubber
• Hygienic construction
• Structure: MS powder coated
• Hopper: inside buffing, outside matt finish
• Facilitates easy cleaning

SUMMARY

Filling systems or fillers play a vital role in the efficient operation of packaging machines. Nichrome manufactures fillers using advanced technology and user-friendly design for a wide gamut of applications.

Nichrome is not only a leading packaging machine manufacturer, it is also a recognized automatic filling machine manufacturer. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater efficiency, speed and versatility. With over 4 decades in the industry, and proven expertise in automated packaging technology, Nichrome will partner to develop and deliver the most apt and cost-effective integrated packaging solution for your industry.

The post Nichrome Filling Systems For The Packaging Industry appeared first on Nichrome India Ltd.

Asia-Pacific will register the highest growth as the food packaging industry in the region is witnessing significant innovations in branding and packaging. Moreover, consumers in the region enjoy sugar confectionery for indulgence, where the experience is highly valued. India and China are the leading countries in the global consumption of sugar with 27 million metric tons and 15.2 million metric tons, according to the US Department of Agriculture.

The market is driven by a tremendous shift in preference for flexible packaging as sugar is packed in a variety of formats, both in bulk and retail. The advent of new packaging technologies, such as active packaging, intelligent packaging, and engineering science, enables flexible packaging for sugar and enhances the shelf life of sugar.

Packaging sugar with a plastic bag is the most common packaging type in the food packaging industry as this type offers moisture-proof, waterproof, and cost-effective packaging. Sugar manufacturers prefer this packaging as plastic bags can be colored or transparent to make it attractive.

(https://www.mordorintelligence.com/industry-reports/sugar-packaging-market)

NICHROME SUGAR PACKAGING SOLUTIONS

Nichrome is a leading sugar Packing Machine Manufacturer India with a whole range of automated machines for retail sugar packaging and bulk sugar packaging. Nichrome’s automatic sugar filling machines incorporate the latest technology to deliver speed, accuracy and hygiene for sugar packaging.

Nichrome offers innovative and versatile sugar packaging solutions that protect and preserve the inherent goodness of sugar, enhancing the brand value.

Nichrome’s machines and integrated packaging solutions help the manufacturers package various quantities of sugar up to 10kg in versatile pouch formats that are hygienic, leak-proof and convenient for storage. Apart from protecting the contents, these pouches help the manufacturer’s brand stand out on the retail shelf and also to compete in the international market.

VFFS RANGE

Nichrome’s VFFS range of automated packaging machines includes:

Excel 400 Plus Intelligent Electronic Weigh Filler

The Excel Plus series comes with a plus advantage of automation equipped with CE marked PLC Controller and touch screen HMI. Key features include print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance. It is designed as per stringent quality standards, and can be easily integrated to upstream or downstream machines/systems.

A range of fillers makes this sugar packing machine a truly versatile packaging solution for powders, granules, grains, snacks, etc. Pouch formats include the CSPP, 4 side seal, Gusset, Pentaseal and Pentaseal with D cut.

Sprint 250 Plus Intelligent Electronic Weigh Filler

For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus series offers speed, accuracy and efficiency for flexible packaging of a wide variety of snacks, grains, powders, etc.

Sprint 250 Plus is an automated sugar packaging machine with CE marked PLC and touch screen HMI. Its servo motor driven sealing system can effectively seal with pressure levels maintained. It is programmed to pull the exact length of film required for packaging, and offers a perforation system to deliver a chain of small pouches.

Pouch formats include the CSPP and Gusset pouch.

E-Line Snack Pack

E-Line is Nichrome’s exclusive sugar packaging solution for startups and small-medium enterprises. Buyers can enjoy all the superior expertise and reliability of Nichrome, in a compact, affordable format – designed to fit modest space, budget and performance expectations.

Pouch formats include the CSPP and chain of CSPP packs.

VFFS MULTILANE RANGE

Multilane Stickpack With Volumetric Multiple Cavity Filler

For producers supplying sugar and other free flowing powders such as salt, pepper, mouth freshner, etc. to food chains, travel and hospitality industries, Nichrome’s Stickpack offers unmatched efficiency.

Nichrome’s Multilane Stickpack with Volumetric Multiple Cavity Filler is a stick pack pouch packaging machine equipped with a product hopper of 25 liters capacity approx. and a mesh at the product inlet to avoid entry of foreign particles. A CE certified PLC controller makes it easy to operate.

Pouch formats include the Centre Seal Stickpack and Centre Seal Stickpack with V notch.

CONCLUSION

Whether you want to market your sugar in single-serve packs for the travel and hospitality industry,or 500gm and 1000gm packs for the retail market or bulk packs for commercial buyers, Nichrome should beyour preferred partner. With over four decades of experience and knowhow in food packaging, Nichrome is the expert sugar packing machine manufacturer with the domain knowledge, R&D facilities and manufacturing capabilities to deliver the optimal solution for your needs. Nichrome’s automatic sugar filling machines and sugar sachet packing machine have been proven in tough industrial conditions, and assure efficient performance and long service life.

The post Sweet Success In The Growing Sugar Market With Nichrome appeared first on Nichrome India Ltd.