Pharmaceutical Industry and Jar Filling Systems

The pharmaceutical industry requires high accuracy and precision in every stage of production, especially when it comes to packaging. One of the essential aspects of pharmaceutical packaging is jar filling, which can be accomplished using a range of different machines. Among these machines, jar filling systems have become increasingly popular, and for good reason.

Benefits of using Nichrome’s Jar Filling System for your Packaging:

• High Accuracy

Nichorme is the leadingJar filling machine manufacturer that designs machines that deliver your products with the highest accuracy in mind. Our machines are equipped with sensors and automated controls that ensure precise and consistent filling every time. This is particularly important for pharmaceutical products, where even slight variations in dosage can have significant consequences.

• Versatility

Our highly advanced jar filling system can be used for a range of different products, from powder jar filling machines for dry pharmaceuticals to ghee jar filling machines for thicker products. This versatility is due to the customization options available from Nichrome, who can tailor the machines to meet the specific needs of your particular product.

• Increased Efficiency

Our automatic carton box packing machine, the secondary packaging of jars can also be streamlined. Our machines can pack multiple jars at once, and at a much faster rate than manual packing. This not only saves time but also reduces the risk of human error and ensures consistency in packaging.

• Cost-Effective

Investing in a jar filling system may seem like a significant expense upfront, but it can actually be a cost-effective option in the long run. The increased efficiency and accuracy of our jar filling machine can reduce wastage and product loss, which can save money in the long term.

• Improved Product Safety

Pharmaceutical products must be packaged safely and securely to ensure they reach customers in optimal condition. A jar filling system ensures that each jar is filled accurately and securely, reducing the risk of spillage or contamination during transportation or storage.

In conclusion, a jar filling system is a must-have for any pharmaceutical manufacturer that values accuracy, efficiency, and product safety. Nichrome with its versatility, customization options and advanced features available makes it the most reliable and leading jar filling machine manufacturer in India. These machines are a reliable investment for your pharma industry. Our machines are designed to be combined with an automatic carton packing machine for secondary packaging. We offer a complete solution that can streamline the entire process, from filling to shipping and help you provide the best packaging for your industry.

We are also a leading provider of ghee jar filling machine, tin packaging machine, tin can filling and sealing machine, bottle capping machine, automatic bottle filling machineand shrink wrapping machine.

The post Nichrome’s Jar Filling Systems For The Best Pharmaceutical Packaging Solutions appeared first on Nichrome India Ltd.

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Why go for flexible pouch packaging for gels?

Flexible pouches are better for gel packaging because they:

• Are lighter and provide increased portability for end-users
• Need about 60% less plastic than traditional packaging
• Require less energy to produce
• Emit less CO2 and produce less landfill waste material
• Allow for efficient and economical transportation

Considerations for your gel packaging machine

When you are deciding on a liquid pouch packaging machine, it is essential to discuss your packaging requirements with your packaging machine manufacturer. These include:

Viscosity:

The term viscosity describes the internal friction of a moving liquid. In the case of gel packaging, viscosity has a considerable effect on the rate at which the liquid/gel travels, how long it takes to set in place, and the time it takes to insert the fluid into flexible packaging.

Your packaging machine manufacturer will determine the product filler to be used based on viscosity, to ensure that it supplies the right amount of force in order to generate the desired flow with accuracy and control so that the pouch doesn’t overfill.

Fill Temperature:

Viscosity reduces when viscous products are heated, allowing them to flow more easily. Hence when deciding on the filling system, the temperature at which the liquid is filled is of critical importance.

Protection:

The packaging material you choose needs to be suitable for your specific gel product. It should furnish a reliable barrier to protect against external elements that may end up spoiling your product like dust, moisture, oxygen et al.

Printing:

Customers of today expect in-depth and authentic information about the product and its usage on the pack. This calls for a packaging machine that facilitates this critical requirement and also presents your brand to the world.

Quantity:

You need to decide on a package size and package format – single or multiple dose sachets, larger stand-up pouches with zippers, spouts or handles

Why go with Nichrome?

Nichrome possesses a range of HFFS packaging machines with next-generation, linear technology from Totpack in Spain. The series from Totpack is highly versatile and can be employed to pack a diverse range of powders, grains, snacks, liquids and viscous products, with the use of different fillers. This series also comes with a range of pouch formats that have better aesthetic appeal.

These HFFS machines are based on PLCs and come with a touch screen interface. The design of this series is compact and versatile and can produce both single and perforated chains of pouches with a quick and easy changeover. This series also includes efficient duplex modules for higher outputs.

Nichrome’s Easysnap Technology

Easysnap is a cutting-edge new worldwide standard for single-dose packaging of liquid/semi-liquid products and offers convenience, ease of one-handed opening, complete dispensing of the product and on-the-go functionality.

Easysnap offers many advantages in the packaging of ointments, liquid medications, medicated gels etc:

1. Easy to use
   
   The Easysnap package is designed to be easily opened with one hand only. There is no need to tear, peel, or unscrew bottle caps – you just have to fold and squeeze. It is convenient to use for children, the elderly and disabled people.
   
   
2. Handy Mobility
   
   The Easysnap package can be carried individually in pockets or handbags, or even in greater quantities in packs while avoiding leakage or compression. Its semi-rigid bottom is unbreakable unless it is folded over 90 percent.
   
   
3. Cheap and Ecological

This packaging format has lower production costs when compared to bottles, jars, or thermoformed dose packaging. It does not spread any residue and is significantly easier to recycle.

• Smart Design
  
  Easysnap comes with an ergonomic design and is versatile and stylish. The packaging design can be customized in form and visuals to offer better branding and retail appeal.
  
  
• Hygienic and Clean
  
  With Easysnap, there is no risk of spills or contamination of the product when opening and dispensing as it dispenses the product in a clear and accurate manner.
  
  
• Safe for Consumers
  
  Easysnap packaging delivers exact doses and is easy to dispense which is especially important in pharma products.
  
  
• Minimal Wastage
  
  The design of Easysnap ensures that 98% of its contents are dispensed, leading to less wastage and certainty about the dosage of contents consumed.
  
  
• Beneficial for Manufacturers
  
  The Easysnap technology is simple to customise, brand, deliver and distribute. The stylishly designed pack boosts brand image, and its no-spill, contamination-free features are advantageous for business.

Conclusion

Nichrome is India’s leading packaging machine manufacturer and a capable provider of integrated packaging solutions for a wide range of applications across the Food, Pharma and non-food industries. Nichrome has over four decades of experience and considerable expertise in the packaging industry. It offers a product range that delivers the most relevant and cost-effective automated packaging solution.

Whether your need is for Liquid packaging, solid packaging, viscous packaging; food, non-food or pharmaceutical products; whether you are looking for a Tea packaging machine, Sachet filling machine, Vertical Form Fill Seal Machines, Liquid packaging machines, Spice packaging machine, Coffee packaging machine, Automatic Sugar Filling Machine, Sugar packaging machine – whatever your needs may be, connect with Nichrome.

Nichrome believes in dynamically working with customers to design the most effective packaging solution. With its immense expertise, technology, R&D and manufacturing capabilities, Nichrome can even provide customised solutions to configure the ideal integrated packaging solution for your business requirements.

Nichrome also offers training for customers’ staff and assures quick service and maintenance support. You can easily and definitely overcome your packaging challenges with Nichrome as your packaging partner.

Visit www.nichrome.com to learn more!

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Challenges for Pharma Packaging

Some of the challenges include:

Safe transportation: While pills and capsules are easier to handle, liquid medication and injections, especially with fragile glass packing, are more difficult.

Accurate dosage and drug information: To avoid confusion and over- or under-consumption, pharma packaging must contain the necessary dosage information as well as information regarding the drug’s composition, expiry date, and serial/batch number to enable tracking and prevent misuse.

Protecting the medicinal quality: This is the most crucial challenge and requirement of pharma packaging. Exposure to heat and humidity can negatively impact the efficacy of pharma products. Packaging materials have to be carefully chosen so that the product’s healing capability is not impaired by external factors.

Regarding quality of pharma products, a WHO technical report states that in the manufacture of pharmaceutical products, quality assurance is defined as “the totality of the arrangements made with the object of ensuring that pharmaceutical products are of the quality required for their intended use”.(https://www.who.int/medicines/areas/quality_safety/quality_assurance/GuidelinesPackagingPharmaceuticalProductsTRS902Annex9.pdf)

It must be emphasised that packaging preserves the stability and quality of medicinal products and protects them against all forms of spoilage and tampering. All medicinal products consequently need to be ‘packaged in containers that conform to prescribed standards,particularly with respect to the exclusion of moisture and light and the prevention of leaching of extractable substances into the contents and of chemical interaction with the contents.’

The quality of the packaging of pharmaceutical products plays a very important role in the quality of such products. It must protect against all adverse external influences that can alter the properties of the product, e.g. moisture, light, oxygen and temperature variations. Pharma packaging must also protect against biological contamination and physical damage.

Considerations for Tablet/Capsule Packaging

Packaging of tablets/capsules is the science, art and technology of enclosing and protecting a product for distribution, storage, sale and use.Packaging must serve these varied requirements:

• Protection
• Identification
• Information
• Storage
• Convenience

Nichrome’s Tablet/Capsule Packaging Solutions

For tablet/capsule packaging, Nichrome has tied up with reputable international majors to bring the latest, most cost-effective pharma packaging machines and integrated lines for India’s pharmaceutical industry. The solutions include:

COUNTING AND FILLING

Nichrome offers high speed tablet filling machines and capsule filling machines automatic. Customers can choose from separate systems that can be easily integrated into new or existing bottle packaging lines or opt for complete integrated systems. The solutions in this category include:

• High Speed Counting and Feeding Systems
• Bottle Filling, Capping, Labelling Systems
• Desiccant Insertion, Leaflet Insertion
• Integrated Lines

BLISTER PACKAGING

Nichrome’s blister packaging machine offers a wide range of solutions: among these are PVC, PCTFE, PVDC and thermoform blisters for less sensitive products or Alu-Alu cold form blisters for Active Pharmaceutical Ingredients (APIs) that are more sensitive.

TABLET TOOLING

Nichrome provides tablet pressing tools, Tablet press machine spare parts, maintenance kits of pressing tools from Yener Kalip of Turkey, multinational leader in tablet compression tools for the pharmaceutical industry. Yener’s range of innovative, high-quality punches and dies offer the assurance of the design, product, process reliability and service required for modern pharma industries.

Why Nichrome?

Nichrome has joined hands with top international pharma packaging machinery manufacturers to bring the latest, most reliable pharma packaging solutions for the Indian pharma industry.

Nichrome is India’s leading provider of integrated packaging solutions.Since 1977, Nichrome has been at the forefront of next-gen packaging technologies;a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in automatic packaging machines and packaging solutions in India.

For enterprises big and small, for applications existing and emerging, across Food, Pharma and other sectors, Nichrome offers infinite possibilities in integrated, automated packaging solutions. They partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

Based in Pune, India, Nichrome’s sales & service network spans India and the world. They have presence in 45 countries and more than 8000 successful installations worldwide.

Conclusion

Whether your pharma industry requires an automatic capsule machine or tablet counting and filling machine; a blister packaging system or integrated bottle filling line with capping, labelling and leaflet insertion – Nichrome is your go-to partner for packaging solutions India. Nichrome offers international technologies from global majors, backed by Nichrome’s own local expertise for installation, commissioning and after-sales service.

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Pharmaceutical packaging is an integral part of a pharmaceutical product. It comprises the package and the packaging processes for pharmaceutical preparations. It may also be involved in the dispensing, dosing and use of the pharmaceutical product.

Product protection is obviously the most important function of pharma packaging. Pharmaceutical products have to be shielded from the damaging effects of the environment. Many formulations become unstable when exposed to air, moisture, or light, and therefore protection from these factors is necessary to ensure that the medicines remain effective and safe. Pharma Packaging also performs other functions that enhance the product experience.

Functions of Pharma Packaging

1. Containment: The design of high-quality pharma packaging must take into account both the needs of the product and of the manufacturing and distribution system. This requires the pharma packaging: not to leak, nor allow diffusion and permeation of the product, to be strong enough to hold the contents when subjected to normal handling and not to be altered by the ingredients of the formulation in its final dosage form.

2. Protection: Pharma packaging must protect the product against all adverse external influences that may affect its quality, efficacy or potency, such as light, moisture, oxygen, biological contamination, mechanical damage and counterfeiting/adulteration.

3. Information: Pharma packaging is also an essential source of information on medicinal products which is provided by labels and package inserts for patients.

4. Convenience: This is associated with product use or administration.

Nichrome’s pharma packaging solutions for tablets

Traditionally, tablets or capsules are the more popular form of oral medicine. These are either fed into plastic or glass pharmaceutical bottles or packed in blister packs. Nichrome offers world-class pharma packaging solutions for both blister packaging and bottle filling.

Nichrome has tied up with international pharma packaging manufacturers to bring their world-class technology for the advantage of the Indian pharma industry.

For tablets/capsules, Nichrome offers two state-of-the-art solutions:

Counting and Filling

Nichrome’s Counting & Filling machines set new standards in speed and versatility to count any tablet or capsule, and fill a wide range of bottles and containers. This pharma packaging solution is the ultimate answer to the increasing demand for flexible, modular solutions, increased efficiency, productivity and a smaller footprint.

This high-speed Counting and Feeding System for Tablets / Capsules is an integrated solution that covers the entire process of:

–          Bottle Filling & Capping

–          Labeling Systems

–          Desiccant Insertion

–          Leaflet Insertion

Customers can order individual machines for specific tasks or invest in a complete integrated line.

Blister Packaging

Blister packaging is one of the fastest-growing packaging options worldwide. Blister packaging helps to increase the shelf life of capsules, tablets, pills and other pharma/cosmetic products. Blister packaging is a proven solution for protecting pharmaceutical products; it is also a convenient solution for patients since blister packages are easy to carry and use on the go. Among these are PVC, PCTFE, PVDC and thermoform blisters for less sensitive products or Alu-Alu cold form blisters for Active Pharmaceutical Ingredients (APIs) that are more sensitive.

Nichrome offers both medium and high-speed Blister Packaging Machines for Tablet/ Capsules. It also provides high-speed Card Blister Packaging with an automatic feeding system for cosmetic and other healthcare products.

Nichrome’s Cartoning Machine range for Blister Strips, Bottles, Tubes and Sachets is the perfectly complementary secondary packaging solution. Customers can also request complete integrated lines.

Why Nichrome for Pharma packaging?

In a globalised world, with the opening of global channels and the need to match international standards and quality, pharma product manufacturers and the packaging industry have a challenging time ahead.

Nichrome presents the latest technology and pharmaceutical packaging solutions for the pharmaceutical industry. Strengthened by its wealth of diversified know-how and expertise in packaging, Nichrome is joining hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Through their alliance with various companies around the world, Nichrome offers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Nichrome promises customized pharma packaging services, product integration, on-schedule deliveries and after-sales care. They also offer the benefit of single-supplier convenience, and the assurance of international technology backed by expert, local support.

The post Pharma Packaging Solutions for Tablets from Nichrome appeared first on Nichrome India Ltd.

Choosing new pharmaceutical packaging machines can be a confusing, stressful experience. There are so many manufacturers, suppliers and equipment models to choose from, and the cost implications can be huge. Here are some points to keep in mind when selecting your pharma packaging machinery.

1. Output capacity

Output capacity depends on the speed of your machine. Depending on your output requirement, choose a packaging machine that can deliver as per specifications. A machine that runs too fast or too slow can be problematic for your operators.

2. Digital capabilities

The pharma industry runs on the power of information technology and automation. A machine with advanced digital capabilities increases efficiency and enhances ease of use. From touch screens and all-access control to IoT compatible systems – pharma equipment with these capabilities will make your processes more productive, accurate and manageable.

3. Cleaning ease

Cleaning is an essential component of any manufacturing process but it shouldn’t be complicated or involve huge amounts of downtime. Look for a machine that offers easy disconnect features. It will make cleaning faster, easier, and less stressful for your operators.

4. Production scale

Research industry requirements will naturally differ from those of industrial scale production lines. Machines can be of lab-scale and commercial-scale, so being clear about what type of equipment you need will make your selection easier and more effective.

5. Ease of operation

While modern machines are fully automatic, human intervention cannot be completely ruled out. Man-machine interaction still prevails, so you need a machine or pharma packaging line that is easy to understand and operate. Your equipment shouldn’t be so simple as to miss out the latest innovations or technical features, nor should it be too complex to handle. With proper training, your operators should be able to efficiently manage day-to-day operations of the system.

6. Helpful, reliable supplier

Pharmaceutical machinery is a substantial investment, so find a supplier who deals in reputed brands and proven models. Your supplier should also have the knowhow, skills and experience to deliver and service high quality automatic packaging machines. Above all, your supplier should understand your industry needs and criteria, and patiently guide you through the best options.

PHARMACEUTICAL PACKAGING MACHINES FROM NICHROME

Nichrome is the pioneer and leading provider of integrated packaging solutions in India. It has joined hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Strengthened by its own wealth of diversified knowhow and expertise in packaging, Nichrome offers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Pharmaceutical powder packing machines, liquid filling machines, sachet filling machines – Nichrome offers a wide range of automatic packaging machines for the pharma industry. It also offers blister packaging lines capsules, tablets, pills and other pharma/cosmetic products besides solutions for processes such as Granulation, Tablet Compression, Coating, Counting and Filling, Printing, Inspection, Bulk packaging, Labelling and Cartoning.

Integrated solutions include:

• Counting and Feeding systems for tablets/capsules that cover bottle filling & capping, labelling, dessicant & leaflet insertion.
• Injection Automation line for ampoules/vials that cover washing, drying & sterilising, filling and rubber stoppering, and AL-cap sealing.

If you’re considering pharma packaging machine India, contact Nichrome. For 4 broad categories of pharmaceutical products, namely Oral Solid Dosage, Oral Liquid Dosage, Ophthalmic & ENT, and Injectibles (Vials/Ampoules and Pre-filled Syringes) – Nichrome offers advanced technology from international majors, backed by their own expertise, industry knowledge and strong nation-wide sales and service network. Can you ask for anything more?

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Whether you are filling liquids, solids or powders, whether your product is being filled in bottles, cans or flexible pouches, manual filling methods are no longer viable as they result in low production outputs and losses through spillage. Automation is crucial to completing processing in a timely and cost-effective manner.

ADVANTAGES OF AUTOMATIC FILLING MACHINES

Automation in the packaging process creates many benefits for the packaging company. In automating the filling process, a company can expect to improve the packaging operation in a number of ways.

The main advantages include:

Reliability and consistency

Automatic filling machines will allow for a repeatable, reliable and consistent fill with each cycle, whether that fill is based on a level, volume, weight or other measurement. An automatic filler eliminates uncertainty from the process.

Higher speed

This is the most obvious benefit of using automatic packaging machines! From thin, free-flowing products like water or some powders to highly viscous products such as jelly or pastes, automatic fillers use power conveyors and multiple filling heads to fill more containers per cycle. So production runs faster – and constantly.

Simple controls

Modern filling machines come equipped with a PLC and easy-to-operate touch screen interface. Operators can quickly and easily set up indexing times, pump speeds, fill times and other parameters for the process. The ‘recipe’ is recorded by the PLC so it can be easily recalled in the future.

Versatility

Automatic filling machines can usually be set up to handle a range of products and container shapes and sizes. For companies that package multiple products, the right packaging machine filling machine offers ease of changeovers with simple adjustments so that downtime is minimised and production maximised.

Future ready

Automatic packaging machines should be purchased with the future in mind. It should be upgradeable – offer potential to grow capacity, add more filling heads and be compatible with other fillers so different types of products may be packed on the same machine.

FILLING MACHINES FROM NICHROME

Nichrome offers the full gamut of food packaging systems, pharma packaging systems and other non-food packaging systems for diverse industry verticals. Nichrome’s filling solutions broadly include:

Liquid filling machines

These are automatic packaging machines used to fill water and other beverages such as milk, alcoholic beverages, juices, soup, etc. They are also used for filling viscous products such as lassi, yogurt, sauces, edible oils, and more.

Powder filling machines

These machines are made using spiral feeding technology that enables proper filling with zero-drip. They are ideal for filling powdered items, which are both free-flowing (such as sugar, table salt) and non-free-flowing (such as brown sugar, milk powder). Nichrome’s machines also serve non-food applications such as pesticides, starch, dyes, pharma powders, etc.

Granule filling machines

Nichrome’s granule filling machines are used to fill granule products into sachets and pouches. Applications include grains, pulses, dry dog food, whole spices, etc.

Gel filling machine

This machine is formulated with a pump head so it can handle shampoo, hair gels, hair conditioners, cosmetic creams, thick sauces, honey, paste, cleaners, car wax, and much more such substances effortlessly.

Capsule filling machine

Used in the pharmaceutical industry for packing medicines, these pharma packaging machines are efficient in counting gelatin capsules, either soft or hard. They can also count coated tablets and pills.

This filling machine also finds application in the food industry, besides agriculture, healthcare, and chemical engineering fields.

ABOUT NICHROME

Nichrome India is a leading integrated packaging solutions provider with over four decades of industry experience, having served diverse clientele across continents.

Nichrome’s innovative packaging solutions for food, pharma and other applications are complemented by solutions for secondary packaging, wrapping & cartoning, bulk packaging and other custom packaging solutions for specific application needs.

Nichrome’s filling machines are sure to streamline your entire operation and boost productivity with their speed, efficiency and reliability. Nichrome offers you single source convenience for both automated packaging machines and end-to-end packaging systems and supplies, backed by a sound nation-wide network for dependable service and spares.

Contact Nichrome today for a great selection of solutions, affordable pricing, and knowledgeable customer support.

The post How automatic filling machines enhance packaging operations appeared first on Nichrome India Ltd.

Especially if your business deals with fresh, food products, it is essential that the product is weighed efficientlywhile moving at great speed, and filled competently, without waste.

Multi head weigher delivers two main advantages: speed and accuracy. So if you’re looking for an efficient tea packaging machine or coffee packaging machine, namkeen packing machine or any powder packaging machine, a multi head weigher packing machine makes good business sense.

In fact, this machine works well even for products such as sugar, grains, spices, pasta, dog food, etc., which are often considered difficult to weigh efficiently or tend to get stuck within the equipment.

How does a multi head weigher packing machine work?

Basically, a multi head weigher packing machine takes bulk product and weighs it into smaller increments according tothe weight programmed into its software. The bulk product is fed into the scale through the infeed funnel on top. The top cone and feed pans vibrate and gently move the product towards the weigh buckets around the edge of the scale which are constantly weighing the product they contain.

To reach the target weight, the software chooses the sum of a combination of buckets which add up to the correct amount.

Standard multi-head weighers range from 10 to 24 heads. The more weighing heads a system has, higher the possible speeds and greater the accuracy.

Multi head weigher packing machine from Nichrome

Nichrome’s Excel 400 Plus Multi Head Weigher is a preferred choice for packaging snacks such as potato chips, kurkure, namkeen. This vertical form fill seal machine is also used for packing pasta, nuts, dry fruits, seeds, soya chunks, breakfast cereals, whole spices, etc.

Excel 400 packs CSPP, Gusset and Pentaseal pouches of up to 10 kgs weight at speeds that go up to 80 packs per minute.

The best thing about Excel 400 is its versatility. Just change the filler, and it can be used for packing grains and powders too.

Why buy from Nichrome?

Buying a fixed asset like this is an expensive, one-time investment. Of course, you will consider several things such asthe machine’s weight, size, cost, process, construction, etc. Finding a reliable supplier is crucial.

Meeting Nichrome is a good idea. Nichrome is India’s leading packaging machine manufacturer and provider of innovative packaging solutions. As a trusted automatic filling machine manufacturer for over four decades, Nichrome’s packaging solutions India such as oil filling machines, milk packaging machines, spice packaging machine, liquid filling machines, pharmaceutical packaging machines, shampoo packing machines, etc. are all helping enterprises to access packaging efficiency and profitability with their advanced technology and durable performance.

Some important reasons to trust Nichrome:

Durability: Obviously, you want your big investment to work efficiently for years.Nichrome’s technology and manufacturing is proven; their track record for long service life is excellent.

Operating manuals and training: During purchase, Nichrome provides proper manuals and training for your staff to help them understand the technology and working of your multi head system.

Spare parts: Multi head filling machines are made up of countless small mechanical and electronic components. These parts may need replacement. Nichrome assures availability of genuine and accurate spares – to spare you lengthy downtime and ensure machine efficiency.

Maintenance and service: Periodic maintenance and servicing is essential to keep your automatic packaging machine in top working condition. Nichrome has an efficient Service network and offers professional AMCs to help you avoid breakdowns, get the best from your machine. Buying a multi head filling machine from a reliable, proven manufacturer such as Nichrome would ensure you get the latest technology, world-class quality and return-on-investment you seek. What’s more, Nichrome stays committed to your business’ efficiency, and is always available with service, spares and support to ensure you never have to face system slowdown or process downtime.

The post Why Buying Nichrome’s Multi Head Weigher Packing Machine Makes Good Sense appeared first on Nichrome India Ltd.

The pharma industry is constantly evolving and advancing. We see new formulations for better efficacy, alternative user-friendly forms in response to patient needs – complemented by advances in packaging design, materials and technologies.

Product protection is obviously the most important function of packaging. Pharmaceutical products have to be shielded from the damaging effects of the environment. Many formulations become unstable when exposed to air, moisture, or light, and therefore protection from these factors is necessary to ensure medicines remain effective and safe.

What is more, distribution of pharmaceutical products is now more global than ever before, and pharma packaging must therefore fulfil some universally accepted functions.

Functions of Pharma Packaging

1. Containment: The design of high-quality pharma packaging must take into account both the needs of the product and of the manufacturing and distribution system. This requires the pharma packaging: not to leak, nor allow diffusion and permeation of the product, to be strong enough to hold the contents when subjected to normal handling and not to be altered by the ingredients of the formulation in its final dosage form.

2. Protection: Pharma packaging must protect the product against all adverse external influences that may affect its quality, efficacy or potency, such as light, moisture, oxygen, biological contamination, mechanical damage and counterfeiting/adulteration.

3. Information: Pharma packaging is also an essential source of information on medicinal products which is provided by labels and package inserts for patients.

4. Convenience: This is associated with product use or administration

Nichrome’s pharma packaging solutions for tablets

Traditionally, tablets or capsules are the more popular form of oral medicines. These are either fed into plastic or glass pharmaceutical bottles or packed in blister packs. Nichrome offers world class pharma packaging solutions for both blister packaging and bottle filling.

Nichrome has tied up with international pharma packaging manufacturers to bring their world-class technology for the advantage of the Indian pharma industry.

For tablets/capsules, Nichrome offers two state-of-the-art solutions:

COUNTING AND FILLING

Nichrome’s Counting & Filling machines set new standards in speed and versatility to count any tablet or capsule, and fill a wide range of bottles and containers. This pharma packaging solution is the ultimate answer to the increasing demand for flexible, modular solutions, increased efficiency, productivity and a smaller footprint.

This high speed Counting and Feeding System for Tablets / Capsules, is an integrated solution that covers the entire process:

• Bottle Filling& Capping
• Labeling Systems
• Desiccant Insertion
• Leaflet Insertion

Customers can order individual machines for specific tasks or invest in a complete integrated line.

BLISTER PACKAGING

Blister packaging is one of the fastest growing packaging options worldwide. Blister packaging helps to increase the shelf life of capsules, tablets, pills and other pharma/cosmetic products. Blister packaging is a proven solution for protecting pharmaceutical products, and are a convenient solution for patients, since they are easy to carry and use on-the-go.Among these are PVC, PCTFE, PVDC and thermoform blisters for less sensitive products or Alu-Alu cold form blisters for Active Pharmaceutical Ingredients (APIs) that are more sensitive.

Nichrome offers both medium and high-speed Blister Packaging Machines for Tablet/ Capsules. It also provides high-speed Card Blister Packaging with automatic feeding system for cosmetic and other healthcare products.

Nichrome Cartoning Machine range for Blister Strips, Bottles, Tubes and Sachets is the perfectly complementary secondary packaging solution. Customers can also request complete integrated lines.

Why Nichrome for Pharma packaging?

In a globalised world, with the opening of global channels and the need to match international standards and quality, pharma product manufacturers and the packaging industry have a challenging time ahead.

Nichrome presents the latest technology and packaging solutions for the pharmaceutical industry. Strengthened by its wealth of diversified know how and expertise in packaging, Nichrome is joining hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Through their alliance with various companies around the world, Nichrome offers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Nichrome promises customized pharma packaging services, product integration, on-schedule deliveries and after-sales care. They also offer the benefit of single-supplier convenience, and the assurance of international technology backed by expert, local support.

The post Integrated Pharma Packaging Solutions For Tablets From Nichrome appeared first on Nichrome India Ltd.

What is Tablet Tooling?

Some call it punch & die tooling; some call it compression tools. Tablet tooling is the tooling used to produce a tablet,the basic and crucial unit of your pharmaceutical industry.

Tablet tooling is one of the quick-wear parts of a tablet press machine – the pharma packaging machine where tablets are formed by compression. The raw powdered, crystalline or granular ingredients are compressed using a die and punch – the key elements ofthe tablet compression process.

Tablet press punches and dies are the metallic components designed to determine the size and dimensions of the final tablet. Since they are responsible for the final appearance of the tablet, they have to be designed with high precision and accuracy, using materials that can withstand strong compression forces and corrosive/abrasive environments.   

Nichrome brings Yener Tablet Tooling to India

In its drive to deliver industry best-in-class technology and solutions for the Pharmaceutical industry, Nichrome India has tied up with Yener Kalip of Turkey – the leader in high performance Tablet Compression Tooling since 1983. 

Yener manufactures punches and dies to support all types of tablet presses available in the market. Yener products are broadly divided into 2 segments:

Single Tip Tooling: For industries producing under 1 million tablets per hour, single tip tools are called for.Single Tip Tools reduce tooling costs and provide faster tool production time. So suppliers benefit from:

• Quick setup time
• Faster lead time (for supplier)
• reduced tooling costs

Multi Tip Tooling: For rotary tabletting press machines where you produce more than 1 million tablets per hour, Multi Tip Tools are used. These tools contribute by:

• increasing productivity
• reducing working hours
• lowering production costs

Yener also supplies tools for special machines or to enhance capacity of existing pharma packaging machines. For example, ifyou’re producing 5000 tablets per minute using Single Tip Tooling, Yener’s Tree-Tip Tooling on the same machine,can enable production of 15000 tablets per minute. You can triple production of your pharma packaging line- that too, without adding equipment or personnel!

The material makes the difference

Yener’s punches and dies are all manufactured to stringent quality standards on CNC machines for maximum tooling efficiency, durability, good surface finish and performance. Metallurgy is also a critical element.

Yener Punches and dies are made from a high-quality steel which gives excellent toughness, impact resistant, no deformations and wear resistant. To address the sticking issues with the punches and dies,Yener uses vacuum heat treatment ovens. This process enhances the properties of tooling’s drastically.

Hence Yener tooling comes with:

• Enhanced hardness
• Enhanced strength
• Almost no corrosion
• Almost no sticking
• Minimal granule impregnation
• Less wear and tear

Special coating

The specialty of Yener’s products lies in proprietary chromium nitride (CrN) coating. Chromium nitride has a metallic silver-like colour and forms a tough thin film coating with high hardness, good oxidation resistance, and a low coefficient of friction making it ideal for metal and plastic forming applications.

CrN is also more corrosion-resistant than tin especially in aqueous solutions and is used as a direct substitute for chromium plating. The hardness of the CrN coating is approximately 2x that of conventional “hard” chrome plating.

Customisation

Yener works with customers to tailor its products as per specific machine or application needs. Whether for OEMs or the replacement market, Yener offers flexibility. Features such as embossing (numbers, letters, logos, etc.), break line, seal groove, laser marking, measuring report, etc. are the additional features.

Round tablets or capsule, square, triangle or oval; or special shapes such as heart, fish or animal shape, etc.,Yener can help achieve any shape of tablet for the pharma or detergent industries. Simple or complex, standard or original design,Yener custom designs and manufactures as per the customer’s individual need.

Conclusion

For pharma packaging machine manufacturers who want to build such reliable and proven technology into their machines, or for end customers in the pharma industry who want to enhance the performance of their existing tablet compression machines, Yener tooling deliver unmatched efficiency, strength and durability. Nichrome brings this international yet cost-effective solution to India. Among the top pharma packaging companies in India, Nichrome is assurance of new technology in pharma packaging, backed by strong and reliable support.

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