At the forefront is our revolutionary Filpack 15K Servo, designed to deliver unparalleled speed and precision. A true game-changer in the dairy sector, it not only sets new benchmarks but also elevates industry standards.

Pioneering Efforts in Milk Packaging

Nichrome’s dedication to innovation is evident in its ongoing attempts to improve milk packaging technology. The pioneering spirit of the business leads to the conception of such machines that not only boost the efficiency of packing but also assure cleanliness and safety at the highest level. Nichrome’s solutions are designed for different types of packaging requirements, from small-scale dairy farms to large-scale milk producers, with flexibility and scalability a priority.

The focus on sustainability represents one of the core elements of Nichrome’s trailblazing efforts. Filpack 15K Servo is built to reduce power consumption and minimize the environmental impact caused by packaging operations. By blending leading-edge technology with sustainable practices, Nichrome is satisfying contemporary demands within the dairy sector while fostering eco-friendly prospects.

The Filpack 15K Servo: Efficiency and Precision

Our Filpack 15K Servo meets the demands of modern dairy packing which are quite high. This sophisticated machinery ensures both the filling and sealing of milk pouches with pinpoint accuracy thereby increasing productivity while also maintaining product integrity. With a capacity to handle up to 15000 pouches an hour, speed and accuracy are epitomized by Filpack 15K Servo. Its servo-driven technology ensures uniform filling volumes thus minimizing wastage and maximizing efficiency. Additionally, it is user-friendly as it can be easily manipulated through its interface by even novice operators making it ideal for dairy producers who need to streamline their packing process.

Conclusion

In summary, Nichrome’s commitment to the milk industry with its Filpack 15K Servo demonstrates its excellence and innovativeness in milk packaging. As an industry pioneer, Nichrome keeps setting new benchmarks that guarantee the delivery of milk in top-notch conditions while promoting effectiveness and resourcefulness in packaging operations.

The post The Faster and Better: Pioneering Milk Packaging with Nichrome’s Filpack 15K Servo appeared first on Nichrome India Ltd.

Among its impressive lineup, the Filpack Servo 15K, Nichrome’s fastest milk pouch packaging machine, solidifies its position as one of the leading manufacturers of automatic packaging machines.

Our milk packaging machines not only speed up the packaging process but also minimize human contact, thereby reducing the risk of contamination and extending the product’s shelf life. We have milk packaging machines that are designed to ensure every sachet is precisely filled and sealed to maintain the highest levels of hygiene and efficiency.

This not only safeguards product quality but also fosters the continuous growth of dairy brands in a fiercely competitive market landscape.

Nichrome’s Filpack Servo 15K: Technical and Key Features

Nichrome’s Filpack Servo 15K is a superior automatic filling machine that is the best at handling milk operations for the dairy industries across the globe. The machine design is robustly built and can withstand heavy operations. The machine can offer 15,000 packs per hour. Filpack Servo 15K, along with its high-functioning ability, is easy to maintain.

Our Filpack Servo 15K offers flexibility in packaging options, ranging from small sachets to larger packets. It is built for hygiene with product contact parts made of stainless steel and a UV film sterilization system for the packaging material.

Benefits of Using Nichrome’s Automatic Packaging Machines

1. Enhancing Operational Efficiency: Our packaging machines are highly efficient, not just with their speed but also their precision and reliability. Our automatic filling machines, like the Filpack Servo 15K, excel in these areas by integrating advanced sensors and control systems that precisely measure and fill each packet.
2. Accuracy and Precision: Automatic packaging machines like Filpack Servo 15K give an adequate level of accuracy, which ensures that machines contribute effectively to maintaining product quality and reducing spillage or overfilling, which are common issues in manual or less sophisticated equipment.

Conclusion

Nichrome has been manufacturing advanced packaging technology that has proven its excellence by ensuring milk safety and freshness for the dairy industry. Our Filpack Servo 15K has been the pioneer in showcasing this technology to the dairy world.  Our machines have always helped dairy industries match their consumers’ packaging needs and demands. We have successfully helped many dairy giants and medium-sized businesses grow over the years.

Partnering with packaging machine manufacturers like us means more than just acquiring a machine; it’s a commitment to staying competitive and delivering top-tier milk products nationwide. By harnessing our advanced technology, dairy businesses can ensure the integrity of their products. Nichrome’s legacy isn’t merely in the machines we build; it’s in the success stories of the businesses we’ve helped thrive, shaping the future of the dairy industry by ensuring that the essence of quality, safety, and freshness permeates every carton of milk that reaches consumers’ homes.

The post Ensuring Milk Safety and Freshness with Nichrome’s Fastest Milk Pouch Packaging Machine appeared first on Nichrome India Ltd.

• Fully automatic: Reduces need for human intervention

• Pouch counting: Vital for determining productivity.

• Hygiene: Easy to clean and maintain

• Online leak detection: Reduces defective products.

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Increased Efficiency

Nichrome’s bottle filling machines makes it a prominent & reliable milk filling machine manufacturer. The bottle filling machines can fill milk bottles much faster and more accurately than manual methods. This means that dairy producers can increase their production rates, reduce labor costs, and meet customer demand more efficiently.

Improved Quality Control

Milk bottle filling machines by Nichrome ensures that each bottle is filled with the exact same amount of milk, which helps to maintain consistency in the quality of the product. This helps to improve customer satisfaction and reduces the risk of product recalls.

Reduced Product Waste

Automated bottle filling machines are highly accurate and efficient, which means that they can reduce product waste by minimizing overfilling or underfilling. This helps to reduce costs and increase profitability.

Improved Safety

Nichrome’s milk bottle filling line can improve safety by reducing the risk of accidents and injuries associated with manual filling methods. Automated machines are equipped with safety features that protect workers and the environment.

The post Milk Bottle Filling Automation: Why It’s Crucial for Today’s Dairy Industry appeared first on Nichrome India Ltd.

Since that incredible feat, Nichrome has only been augmenting and developing its capabilities and offerings for milk packaging with every subsequent decade. Nichrome today offers automated packaging machines and integrated packaging systems for a diverse range of dairy products including liquid (milk, buttermilk, flavoured milk), viscous (ghee, vanaspati, curd) and powders (dairy whiteners, milk powder). Nichrome’s range of dairy packaging machines and systems bring with them pertinent common advantages such as a compact, maintenance-friendly construction, high-speed performance, exemplary hygiene standards, and accurate filling and sealing.

Nichrome’s Milk Packaging Systems

Nichrome has designed a revolutionary primary packaging + secondary packaging combination for the milk industry. It is made up of Nichrome’s Filpack Servo 12K and a Milk Pouch Crating System.

Filpack Servo 12K

The pride of Nichrome’s milk packaging portfolio, the Filpack Servo 12K is the fastest milk pouch packaging machine with a speed of 12,000 packs/hour.

Features of Filpack Servo 12K:

• CSPP pouches of co-extruded LDPE in SKUs of 200 ml, 500 ml and 1000 ml
• Independent balance tanks for flexibility to handle single or multiple products simultaneously
• Can pack free-flow liquids such as flavoured milk, lassi, juice, mineral water
• Minimal spillage and wastage
• Fully stainless steel structure, digital heat control system that provides maximum accuracy with a separate control panel box
• Built-in jumbo roll with a web tracking attachment
• Easy to set and change recipes and quantity through the HMI panel
• Machine operations can be controlled using a remote control and machine automation can be accessed remotely through a state-of-the-art ‘Data Over Internet’ feature
• The insulated tanks installed in this system maintain product temperature and minimize energy consumption

Flexible milk pouches are not self-supporting, so they compulsorily need secondary packaging. Also, since these pouches are packed at high speeds by Nichrome’s Filpack Servo 12K milk filling machine, manually lifting them in crates for transportation isn’t just slow, it could be inaccurate too.

Automatic Milk Pouch Crating System

Nichrome’s Automatic Milk Pouch Crating System brings to the table a complementary secondary packaging solution that counts and fills pouches in crates in synchronization with Nichrome’s high-speed milk pouch packaging Filpack Servo 12K machine. This helps make the process systematic, automated and quick. It also helps to maintain the quality and food safety standards while keeping a count of the number of pouches and crates.

Advantages of Nichrome’s Crating System:

• This system can be custom-made as per the floor layout and number of machines
• A complete end-of-the-line solution, from crate washing to cold storage
• Fully automated solution that reduces labour
• Keeps the secondary packing process hygienic and modern
• Enhances productivity
• Independent of speed of machines/number of heads
• Independent of the volume of pouches
• Every crate has the correct pouch count
• Optional features include data logging and online crate weighing. The entire data of the production process can be logged and saved in the Cloud or central server system
• Optional Online Leak Detection Mechanism in which each pouch from the conveyor is passed through a pressing conveyor which removes excess air from the pouch, through which operators can readily differentiate leaky pouches

Conclusion

Nichrome’s demonstrated expertise in dairy products packaging technology is well renowned – not just in India but in other countries too. Nichrome offers multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee, and even dairy whitener and milk powder.

If you’re on the lookout for a seamlessly integrated milk packaging system that can deliver efficient, trouble-free performance every day for a sustained period of time, connect with Nichrome. Nichrome will carry out a detailed study of your operations, requirements, space and facilities to provide you with a complete customized solution. As a result, you get a primary packaging machine plus a secondary packaging solution that is integrated and tailored for the optimal utilization of space, performance and resources. For further information about the milk packaging systems and other cutting-edge integrated packaging solutions, contact www.nichrome.com.

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CRISIL projects that the organised dairy industry will see yearly growth of 5-6%. While this consumption is primarily of liquid milk, there is an increasing demand for and consumption of other dairy products like lassi, flavoured milk, ice cream, yoghurts, cheese, ghee etc.

These factors combined suggest a growing need for systems and infrastructure that elevate milk production, its processing and product quality. The increase in population, higher disposable income, higher per-capita consumption, larger vegetarian population and the demand for hygiene have made the industry transition to a more organised market and invest in dairy and milk packaging machines.

Nichrome’s relationship with India’s dairy industry goes back more than four decades. Nichrome designed India’s first milk packaging machine in the 1970s, responding to the Government’s rallying cry for cost-effective, indigenous packaging solutions. Nichrome’s first Filpack machine was commissioned at Kurla Dairy, Mumbai where the commercial supply of milk pouches was started in 1977.

In the present day, Nichrome is amongst the country’s top milk packaging machine manufacturers. Nichrome’s world-class range of milk and dairy packaging machines and systems enable milk and dairy producers to develop their business while keeping the product quality intact. Whether it be small dairy farmers, large dairies or multinationals, Nichrome partners with this industry starting from consultation to customized solution development and finally onto reliable service and support.

Nichrome VFFS Filpack Series

The Filpack Series from Nichrome consists of a number of automatic packaging machines for the filling and packing of milk and related dairy products. This range includes:

Filpack Servo 12K: This is India’s fastest milk pouch packaging machine with a capacity to pack at the rate of 12,000 pouches per hour.

Filpack Servo 6K: This is a high-speed, low wastage milk packaging machine with a capacity to pack at the rate of 6,000 pouches per hour.

Both the above automatic liquid packaging machines offer a range of pouch width options – 100 mm, 125 mm and 150 mm, with volumes of 200 ml, 500 ml and 1000 ml.

These liquid pouch packing machines are composed of a complete stainless steel structure, with a digital heat control system that allows for maximum accuracy and insulated tanks that regulate product temperature. The HMI can be used to set the recipe and change the quantity, and machine automation can be remotely controlled.

Filpack CMD Alpha

This is an automatic milk packing machine that is shorter and occupies less floor space. Twin heads mean that two products can be packed at once, and maintenance can be conducted on one while the other is in operation. This automatic packaging machine is the favoured choice for packaging milk, flavoured milk, lassi, curd etc.

Filpack CMS 5L

A versatile machine that can pack both liquids and viscous products with speed and accuracy in larger 5500 ml pouches. This machine can pack liquids at a speed of 800 pouches/hour, while viscous products can be packed at 400 pouches/hour.

It consists of a pneumatic filling system that ensures better filling uniformity while the enclosed stainless steel cabinet and SS 304 parts ensure hygienic and low-maintenance operations.

Filpack Universal

This is a leading-edge solution from Nichrome in dairy products packaging machines. It has multiple applications in free-flowing liquids (milk, buttermilk, water, juices etc) and viscous products (cream, ghee, mayonnaise, ketchup, etc.). The output speed can go up to 5000 packs per hour.

This machine is also available in a Double Head Combo.

Nichrome’s HFFS Machines for Dairy Packaging

T-series: This range of horizontal-form-fill-seal HFFS machines incorporates the latest linear technology from Europe and has the capacity of filling and packing a diverse range of products – granular, liquid, viscous or powder. The T series is ideal for packaging milk, lassi, buttermilk, flavoured milk, cream, curd etc for dairy producers who would like to go with a horizontal packaging machine for their packaging operations.

Nichrome’s Mini Dairy Plant

Nichrome’s special, entry-level mini dairy plant was developed for small dairy farmers to help them achieve the goal of independent retail operations. This milk processing plant is small, doesn’t have a boiler, and filters, pasteurises, homogenises and packs milk in 200 ml, 500 ml or 1000 ml pouches. This definitive milk plant is designed to be compact, energy-efficient, and easy to operate for small dairy farmers.

Conclusion

Nichrome’s renowned expertise in dairy products packaging technology is well proven – in India as well as other countries. Nichrome’s offerings include multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee and even dairy whitener and milk powder. If you’re looking to package dairy powders, you should consider Nichrome’s Maxima 400, Excel 400 Plus Servo Auger, Sprint 250 Plus Servo Auger and Multilane Stickpack.

Nichrome has also carried out the addition of bottle and tin filling lines that can be adapted for dairy applications.

Nichrome epitomises quality, technology and cost-efficiency across all its products and systems. Customers get the assurance of advanced technology, high-quality components and manufacturing, stringent testing, and comprehensive installation, training and service support.

Nichrome is participating in Propak East Africa 2022 being held at The Sarit Exhibition Centre in Nairobi, Kenya between 10-12 May 2022.
Do visit us at stall no A13!

Visit africa.nichrome.com for more information.

The post Milking Value with Dairy Packaging Solutions from Nichrome appeared first on Nichrome India Ltd.

Uttar Pradesh currently accounts for the majority of the ghee market in India, followed by Rajasthan and Madhya Pradesh. Some of the prominent players in the market are GCMMF (Amul), RCDF, Mother Dairy, Patanjali, SMC Foods etc.

Ghee Packaging from Nichrome

Even though ghee has a long shelf life – it can be stored for 6 to 12 months under the right conditions – proper filling and packaging play an important role. The ghee can turn rancid when exposed to heat, light, air, water vapour and certain metals that cause deterioration.

Nichrome’s technology can be used to package ghee in commonly used ghee packaging materials:

Tin Cans: Most commonly used for bulk packs of 5L and 15L. Coated to prevent rusting.

Glass Bottles: Provide excellent protection to maintain the quality of ghee. Normally used for retail packs of 100g to 500g.

Semi-rigid Containers: Generally made from HDPE and provide advantages of being lightweight, economical and easy to transport. These containers come in a few types: blow moulded HDPE bottles, jars and cherry cans; and odour-free PET bottles that act as gas barriers.

Flexible Pouches: The most economical approach for ghee packaging. These pouches need to be made using materials with the following characteristics:

• No reaction with ghee
• Easy availability at low cost
• Non-toxic materials
• Should not let the printing ink penetrate into the produce
• Should have good barriers to prevent spoilage
• Should be able to survive the rigours of transportation

Ghee Packaging Solutions from Nichrome

Nichrome is a ghee packing machine manufacturer whose product range has many solutions for the packaging of ghee to match your space, packaging format and budget requirements.

Some of the more popular ones are:

• VFFS Ghee Pouch Packaging Machine
  
  The Filpack Servo SMD is Nichrome’s most popular ghee packaging machine and is a durable, heavy-duty option, with a touch screen HMI panel and PLCs that control operations. It comes with an enclosed SS cabinet for hygienic operation and also occupies less floor space.
  
  The Filpack Servo SMD operates at speeds of 70-85 pouches per minute depending on the package size and can package ghee and other viscous products such as oil, ketchup, fruit pulp, mayonnaise, curry pastes and even products like grease, paint, adhesives etc.
  
  The pouches are in 3 side seal format and quantities range from 50 ml to 1000 ml.
  
  This machine also comes with independent head operation so one can pack two different products and quantities simultaneously.
• Bottle Filling Line
  
  Nichrome’s efficient integrated system for bottle filling and packaging covers a turntable, UV sterilization chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labelling machine, date & batch coding system, and a packing table.
  
  The system is controlled by PLCs and packs a number of viscous products such as ghee, ketchup, chocolate sauce and more. Some of the other applications of this system include a wide variety of food & beverage products such as flavoured milk, soft drinks, energy drinks, water & buttermilk and non-food liquids such as perfumes, oil, shampoos and handwash with SKUs ranging from 100 ml to 20 litres.
• Tin Filling Line
  
  The Tin Filling Line from Nichrome offers sturdy, low maintenance operation with accurate and efficient performance. This line is controlled by PLCs and has a digital LCD touch screen to display settings and safety enclosures with interlocks for rotary parts.
  
  This is a composite friendly line that offers auto lid feeding, placing, and lid seaming. The machinery can be constructed in SS3014, SS316 and MS painted materials with various sterilization and cleaning options available.

Conclusion

If you want to take advantage of the rising demand for ghee and the cost-effectiveness of flexible packaging, you should consider Nichrome’s ghee packaging solutions. In addition to offering the latest technology, Nichrome also offers the expertise to customise and manufacture solutions for businesses of all scales. Nichrome – among the best food packaging machine manufacturers in India – started operations 4 decades ago as a pioneer in milk pouch packaging machines for India’s White Revolution. In the present day, Nichrome’s know-how and capabilities cover the packaging of a wide range of dairy products. Nichrome has a reputation for being a leading integrated packaging solutions provider and oil packing machine manufacturer and is trusted for the superior technology of its automatic packaging machines, manufacturing capabilities, nationwide service support and trenchant problem-solving skills. Nichrome – as a food packaging machine and automatic oil filling machine manufacturer – believes in partnering with customers through the complete lifecycle of the solution, delivering the most effective application-specific solutions. Nichrome is based out of Pune, India and possesses a service network that spans the world. With a presence in 45 countries and more than 7000 successful installations worldwide, Nichrome is truly a Global Player in its domain.

Visit www.nichrome.com for more information.

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The fast pace of life and changing food preferences have triggered a huge demand for packaged food. And, the dairy industry is no exception. Through extensive research and development, the dairy industry has managed to not only expand the range of products but also to extend the shelf life of the dairy products.

Shelf life of dairy products and emerging trends in packaging

Shelf life is a concern for all food products. Dairy products are influenced by certain intrinsic factors that include pH, nutrient content, presence of antimicrobial compounds and oxidation potential of the milk. Pasteurization, condensation, and drying are the common methods used to make dairy products fit for packaging and storing.

Storage conditions and air content are the extrinsic factors that affect shelf life of dairy products. Temperature too is critical to maximize shelf life. Keeping all these factors in mind, dairy companies are investing in packaging technologies like controlled and modified atmosphere packaging (MAP), intelligent, active, nano and antimicrobial packaging etc. to enhance shelf life of their products.

Dairy product manufacturers are now switching to eco-friendly packaging materials such as bio plastics made from materials like cornstarch, biodegradable plastics and recycled plastics. Manufacturers are also adopting structural innovations such as multi-layered milk bags, stand-up milk pouches and preformed pouches which also provide the much-needed convenience and portability demanded by modern consumers.

Nichrome and dairy packaging

Nichrome is India’s pioneer in automatic packaging machines, having developed the first indigenous milk pouch packaging machine way back in 1977. Today, decades later, Nichrome offers a gamut of dairy packaging machines &solutions for different dairy applications.

As the country’s top milk pouch packaging machine manufacturer, Nichrome’s expertise extends beyond liquid milk packaging to other dairy products as well. Nichrome partners with milk & dairy producers to grow their business with the quality of the product intact. From small dairy farmers to large dairies to multinationals, Nichrome provides comprehensive service – from consultation and customised solution development to dependable service and support.

For small dairy farmers, Nichrome has developed a cost-effective, entry-level mini dairy plant without a boiler, that filters, pasteurises, homogenises and packs milk in 200ml, 500 ml or 1000ml pouches. The milk plant is designed to be compact, energy-efficient and easy to operate for small dairy owners.

Nichrome’s range of VFFS milk filling machines includes the Filpack Series:

Filpack Servo 12K: India’s fastest milk pouch packaging machine, packing a record 12,000 pouches per hour.

Filpack Servo 6K: A high-speed, low-wastage milk packaging machine, packing 6,000 pouches per hour.

Filpack CMD Alpha: This compact, automatic milk packing machine has twin heads so you can pack two different products at the same time. Filpack CMD Alpha is a popular choice for packaging milk, flavoured milk, lassi, curd.

Filpack CMS 5L: This versatile machine packs both liquids and viscous products with speed and accuracy, in larger 5500ml pouches. Liquids are packed at a speed of 800 pouches/hour, while viscous products are packed at 400 pouches/hour.

Filpack Servo Universal: Available in a Double Head Combo, this nextgen solution serves multiple applications in both free-flowing liquid (milk, buttermilk, water, juicy drinks, etc.) and viscous (cream, ghee, mayonnaise, kefir, etc.). Output speed goes up to 5000 packs per hour.

For dairy powders, Nichrome offers the following:

Excel 400 Plus Servo Auger: Equipped with CE marked PLC controller and touch screen HMI, this powder packaging machine is suitable for packing milk powder and dairy whitener in a variety of pouch formats such as CSPP, Pentaseal, gusset and 4 line seal.

Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy and efficiency for flexible packaging of dairy powders.

Maxima 200/400: With a compact design, MAXIMA 200/400 has a small footprint to occupy less space in factories. These milk powder packing machines pack dairy powders in single or perforated chain of pouches.

Multilane Stickpack with multi head servo auger filler: For producers supplying non-free-flowing milk powder and dairy whitener to food chains, travel and hospitality industries, this machine accurately packs the dairy powders in convenient, economical, single-serve stickpacks.

Conclusion

Whatever your dairy product and packaging requirement, talk to Nichrome. Nichrome has the expertise, product line and customisation capabilities to ensure you get the most suitable and cost-effective solution for your dairy products packaging needs.

The post Keeping Pace with the Dynamics of the Dairy Industry: Nichrome appeared first on Nichrome India Ltd.

India is also the leading consumer of milk with the dairy industry divided into organised and mostly unorganised sectors.

Despite COVID-19 induced restrictions, the organised sector is projected for a 5-6% growth, as per CRISIL. While consumption is majorly of liquid milk, there is growing demand and consumption of VAPs (value-added products such as lassi, flavoured milk, ice-cream, yoghurts, cheese, ghee, etc.).

All this means that there is a growing need for systems and infrastructure that augment milk productivity, milk processing and product quality. With increasing population, higher disposable income, higher per-capita consumption, larger vegetarian population, demand for hygiene, etc., the industry has to transition to a more organised market, with investment in dairy and milk packaging machines.

Nichrome’s connections with India’s dairy industry go back 45 years. Nichrome pioneered India’s first milk packaging machine in the 1970s in response to the Government’s call for indigenous, cost-effective packaging solutions. The first Filpack machine developed by Nichrome was commissioned at Kurla Dairy, Mumbai where the commercial distribution of milk pouches was started on 7th March 1977.

Today, Nichrome is amongst the country’s top milk packaging machine manufacturers. Nichrome offers a world-class range of milk and dairy packaging machines and systems that enable milk & dairy producers to grow their business with the quality of the product intact. From small dairy farmers to large dairies to multinationals, Nichrome partners with this sector right from consultation and customised solution development to dependable service and support.

NICHROME’S VFFS FILPACK SERIES

The Filpack Series comprises different automatic packaging machines for filling and packing milk and other dairy products. The range includes:

Filpack Servo 12K: India’s fastest milk pouch packaging machine, packing a record 12,000 pouches per hour.

Filpack Servo 6K: A high-speed, low-wastage milk packaging machine, packing 6,000 pouches per hour.

Both these milk filling machines offer a choice of pouch width options – 100 mm, 125 mm and 150 mm, in sizes of 200 ml, 500 ml and 1000 ml.

The machines have a complete stainless steel structure, with a digital heat control system for maximum accuracy and insulated tanks to maintain product temperature. Recipes can be set and quantity can be changed through the HMI alone and machine automation can be remotely accessed.

Filpack CMD Alpha: This automatic milk packing machine is built shorter and occupies less floor space. Twin heads mean you can pack two different products at the same time; you can even conduct maintenance on one track while the other is in operation. Filpack CMD Alpha is a popular choice for packaging milk, flavoured milk, lassi, curd.

Filpack CMS 5L: This versatile machine packs both liquids and viscous products with speed and accuracy, in larger 5500ml pouches. Liquids are packed at a speed of 800 pouches/hour, while viscous products are packed at 400 pouches/hour.

A pneumatic filling system ensures better filling consistency while the enclosed SS cabinet and SS 304 product contact parts ensure hygienic, maintenance-friendly operations.

Filpack Servo Universal: This is Nichrome’s nextgen solution in dairy products packaging machines. It serves multiple applications in both free-flowing liquid (milk, buttermilk, water, juicy drinks, etc.) and viscous (cream, ghee, mayonnaise, kefir, etc.). Output speed goes up to 5000 packs per hour.

Filpack Servo Universal is also available in a Double Head Combo.

NICHROME’S HFFS MACHINES FOR DAIRY PACKAGING

T-Series: This line of horizontal-form-fill-seal (HFFS) machines incorporate the latest linear technology from Europe, and are capable of filling and packing a wide range of products – whether granular, liquid, viscous or powder. For dairy producers who prefer the horizontal format for their operations, the T-Series works well for packaging milk, lassi, buttermilk, flavoured milk, cream, curd, etc.

NICHROME’S MINI DAIRY PLANT

Nichrome has developed a special, entry-level mini dairy plant for small dairy farmers – to help them achieve their dreams of independent retailing. It is a small milk processing plant, without a boiler, that filters, pasteurises, homogenises and packs milk in 200ml, 500 ml or 1000ml pouches. The milk plant is designed to be compact, energy-efficient and easy to operate for small dairy owners.

CONCLUSION

Nichrome’s expertise in dairy products packaging technology is proven and well known – not just in India but in other countries too. Nichrome offers multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee, even dairy whitener and milk powder. For dairy powders, check out Nichrome’s Maxima 400/200, Excel 400 Plus Servo Auger, Sprint 250 Plus Servo Auger and Multilane Stickpack.

Nichrome has recently added bottle and tin filling lines that can be adapted for dairy applications. Across all products and systems, Nichrome’s hallmark quality, technology and cost-efficiency are evident. Customers are assured advanced technology, high-quality components and manufacturing, stringent testing – and full installation, training and service support.

The post Nichrome: Partnering For the Growth of the Dairy Industry appeared first on Nichrome India Ltd.

Considerations for Liquid Packaging

Even before the product hits the shelves, packaging and processing facilities must ensure that the product remains free of contaminants and possible spoilage before consumption.

While the packaging design is crucial for keeping products safe from contamination and spoilage, liquid products need to be protected prior to the packaging process.

Effective packaging systems integration needs to be utilized to ensure that the products remain safe at all times during the packaging process. In the case of liquid packaging lines, this includes using dependable liquid filling machines and related packaging equipment specifically designed to handle the product.

Nichrome displays its superior capabilities in Bottle Filling Systems for liquids.

Nichrome’s Liquid Packaging Solutions

Liquid packaging was the first technology developed by Nichrome way back in 1977. Nichrome answered the government’s call for cost-effective indigenous milk packaging by manufacturing India’s first indigenous milk pouch packaging machine.

Nichrome’s diverse range of liquid packaging machines is suited to packaging a wide variety of liquids. Nichrome has innovative packaging solutions for liquids ranging from free flow liquids, to highly viscous. Nichrome boasts of decades of experience in handling the different characteristics of different liquids: foam generating liquids, liquids with lumpy particles, liquids that need nitrogen flushing, liquids that require constant temperature, flammable liquids etc. Nichrome has the capacity to customise solutions for client-specific requirements.

Nichrome’s Bottle Filling Line for Liquids

Nichrome’s automatic bottle filling system is an integrated packaging solution that can pack liquids in SKUs from 100ml to 20ltrs.

Some of the applications of this automated bottle filling system include a diverse range of food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as perfumes, shampoo, handwash oil; viscous products such as ghee, ketchup, chocolate sauce et al.

Nichrome’s bottle filling line is an efficient integrated system for bottle filling and packaging. The components of this system include:

• Turntable
• UV sterilisation chamber
• Automatic liquid filling machine
• Cap feeding elevator
• Rotary capping machine
• Induction sealer
• Labelling machine
• Date & batch coding system
• Packing table

Key Features of Nichrome’s Bottle Filling Line for Liquids

• “No Bottle, No Filling” safety device which prevents spillage or drippage of liquids if there is no bottle in the line.
• Auto cap placing, pressing and screwing feature available which effectively automates the bottling process.
• Glass, HDPE, PP bottle and Metal Tin friendly line, so that a variety of container/bottle types can be filled.
• Machine construction available in SS304, SS316 and M.S painted.
• PLC controlled line for precision and accuracy.
• Fast changeover design for different bottle sizes for quick changeover.
• Digital LCD touchscreen display and settings for easy control and operation.
• Safety enclosures with interlocks for rotary parts to prevent accidents.
• Various bottle sterilization and cleaning options available for specific highly sensitive liquid packaging.
• Versatile SKU packing range without the need to change parts.
• Fast cut off option to achieve accuracy and speed.
• Completely drip-free filling to avoid wastage and spillage.

Conclusion

Nichrome is India’s leading automatic filling machine manufacturer, and the pioneer in Milk pouch packing machines in India.

Since Nichrome’s development of India’s first indigenous milk packaging machine in 1977, it has been at the cutting edge of next-generation packaging technologies. It has been a brand trusted for its rich legacy of groundbreaking innovation, expansive domain knowledge and manufacturing prowess in packaging systems. As an innovative packaging machine manufacturer, Nichrome has always had a strong belief in partnering with customers in order to understand their product and the challenges therewith, and providing value in every interaction. Nichrome’s impressive portfolio of advanced packaging solutions and global presence has been built on the platform of its strong in-house R&D and manufacturing capabilities.

Connect with Nichrome for your liquid packaging machine needs today!

The post Nichrome’s Bottle Filling Systems for Liquids appeared first on Nichrome India Ltd.