Let’s dive into how Nichrome’s innovative solutions tackle these challenges and elevate your packaging operations.

Precision and Uniformity: The Cornerstones of Quality

When it comes to filling grains into jars, precision is key. Each jar must be filled uniformly to meet consumer expectations and maintain product consistency. Nichrome’s advanced grain packaging machines, including rice bag sealing, pulses packaging, and seed packaging machines, are engineered for exactness. Our Vertical Form Fill Seal (VFFS) Machines excel in delivering accurate and consistent results, ensuring your grains are packed to perfection every time.

Flexibility in Jar Sizes and Shapes

Grains come in various jar sizes and shapes, which can complicate the filling process. Nichrome’s Automatic Jar Filling Machines are designed with flexibility in mind. Our adjustable filling mechanisms handle a diverse range of jar specifications, ensuring efficient and uniform filling regardless of jar type. This adaptability is crucial for accommodating different packaging requirements and enhancing overall operational efficiency.

Choosing the Right Packaging Machine Manufacturer

Selecting a reliable packaging machine manufacturer is critical for overcoming jar filling challenges. Nichrome stands out as a leading expert in automated packaging solutions. Our extensive experience and specialized knowledge enable them to offer tailored solutions for your grain packaging needs, ensuring you get the best machine for your specific requirements.

Efficient HDPE Bag Filling

For bulk grain packaging, HDPE bags are a common choice. Our HDPE Bag Filling Line Systems and Automatic HDPE Bag Filling Machines streamline the filling and sealing of HDPE bags. These machines not only boost productivity but also reduce manual labor, making your packaging process more efficient and cost-effective.

Ensuring Hygiene and Food Safety

Maintaining high hygiene and safety standards is essential in grain packaging. Our jar filling machines are designed with food-grade materials and easy-to-clean components, ensuring the highest levels of cleanliness and safety. These hygienic filling mechanisms prevent contamination, safeguarding the quality of your grains.

Embracing Automation for Enhanced Efficiency

Automation is a game-changer in overcoming jar filling challenges. Our automated packaging solutions, including bulk bag filling and jar filling machines, enhance efficiency, minimize errors, and reduce manual labor. By integrating these advanced technologies, you can streamline your operations and boost overall productivity.

A Range of Nichrome Packaging Solutions

We, at Nichrome offer a diverse array of packaging solutions tailored to the grain industry:

● HDPE Bag Filling Line Systems: Ideal for efficient filling and sealing of HDPE bags.

● Vertical Form Fill Seal (VFFS) Machines: Versatile machines for forming, filling, and sealing bags from roll stock.

● Jar Filling Machines: Precision equipment for packing grains into jars with accurate filling and sealing.

● Bulk Bag Filling Machines: Designed for handling and packaging large quantities of grains efficiently.

Choose Nichrome for Unmatched Excellence

Navigating the complexities of jar filling in grain packaging requires the right tools and expertise. Nichrome’s cutting-edge machines and automated solutions provide the precision, flexibility, and efficiency needed to overcome these challenges. For all your grain packaging needs, trust Nichrome to deliver excellence and elevate your packaging operations.

Make your grain packaging process seamless and efficient—choose Nichrome, where innovation meets reliability.

The post Mastering Grain Packaging: Your Guide to Seamless Solutions appeared first on Nichrome India Ltd.

The grain and pulses packaging industry is essential for ensuring that these staple foods reach consumers in optimal condition. However, the sector faces numerous challenges that can impact the quality, safety, and shelf life of the products. In this blog, we’ll explore these challenges and discuss the innovative solutions Nichrome offers, including their advanced grains & seeds packaging machines, sachet packaging machines, and other cutting-edge equipment.

1. Maintaining Product Freshness

One of the primary challenges in grain and pulses packaging is maintaining the freshness and nutritional value of the products. Exposure to air, moisture, and light can lead to spoilage, degradation of nutritional content, and pest infestation.

2. Ensuring Consistent Quality

Consistency in packaging quality is crucial to prevent contamination and ensure consumer safety. Variability in packaging materials and techniques can result in compromised product integrity and consumer dissatisfaction.

3. Efficient Handling of Bulk Quantities

Packaging large quantities of grains and pulses efficiently and accurately is another significant challenge. Manual packaging processes are labor-intensive and prone to errors, leading to wastage and increased operational costs.

4. Meeting Regulatory Standards

Adhering to stringent regulatory standards for food safety and packaging is vital. Compliance with these standards requires advanced packaging technologies and meticulous quality control measures.

5. Sustainability Concerns

The increasing demand for sustainable packaging solutions adds another layer of complexity. Balancing the need for durable packaging with environmental sustainability is a key consideration for the industry.

Nichrome’s Innovative Solutions

Nichrome, a leader in packaging technology, offers a range of solutions designed to address these challenges effectively. Here’s how Nichrome’s automatic packaging machines are a game changer for industries: 

1. Preserving Freshness

Nichrome’s grains & seeds packaging machine is designed to preserve the freshness and quality of grains and seeds. These machines utilize advanced sealing technologies and high-barrier materials to protect against environmental factors, ensuring longer shelf life and maintaining nutritional value.

2. Precision & Efficiency

For packaging smaller quantities, Nichrome’s sachet packaging machine offers precision and efficiency. Ideal for pulses and seeds, these machines ensure consistent quality and reduce the risk of contamination by providing secure and airtight packaging.

3. Minimizes Errors & Wastage

The automatic grain packing machine from Nichrome automates the packaging process, enhancing efficiency and accuracy. By reducing manual intervention, these machines minimize errors and ensure consistent packaging quality, significantly reducing operational costs and wastage.

4. Versatile Packaging for Diverse Market

As a leading pouch filling machine manufacturer, Nichrome provides versatile solutions for different packaging formats. Their machines are designed to handle a variety of pouch types, ensuring secure sealing and optimal product protection. This flexibility is crucial for meeting diverse market demands and regulatory requirements.

Vertical Form Fill Seal Machines by Nichrome

Nichrome’s vertical form fill seal machines offer an integrated solution for high-speed packaging. These machines are capable of handling bulk quantities efficiently, making them ideal for large-scale grain and pulses packaging operations. The vertical form fill seal technology ensures precise filling and secure sealing, enhancing overall productivity and product safety.

Nichrome manufacturers some of the best grain packaging machines including the Excel 400 Plus Intelligent Electronic Weigh Filler, Excel 400 Plus Cup Filler, Excel Vertipack 320 and many more.

Addressing Sustainability

Nichrome is committed to sustainability and offers eco-friendly packaging solutions that do not compromise on durability and product protection. By utilizing recyclable materials and energy-efficient technologies, Nichrome helps businesses meet their sustainability goals while maintaining high packaging standards.

Conclusion

The grain and pulses packaging industry faces several challenges, from maintaining product freshness to ensuring compliance with regulatory standards. Nichrome’s innovative solutions, including grains & seeds packaging machines, sachet packaging machines, and vertical form fill seal machines, provide the necessary technology to overcome these challenges. By leveraging Nichrome’s advanced equipment, businesses can enhance efficiency, reduce waste, and deliver high-quality products to consumers.

Nichrome’s commitment to innovation and sustainability positions it as a leader in the packaging industry, helping businesses navigate the complexities of grain and pulses packaging with confidence. Investing in Nichrome’s state-of-the-art packaging solutions is a strategic move towards achieving operational excellence and long-term success in the market.

The post Challenges and Solutions in the Grain and Pulses Packaging Industry appeared first on Nichrome India Ltd.

It is vital to deliver your products with the correct packaging. It plays a crucial role in preserving the freshness, nutritional value, and overall quality of grains and pulses. But it also keeps the trust of your consumers. Poor packaging can lead to moisture ingress, pest infestation, and oxidation, resulting in spoilage and wastage of the valuable product.

Let us explore how our state-of-the-art machines, such as the automatic packaging machine, grain filling machine, and sachet filling machine are revolutionizing grain and pulse packaging.

Here’s how Nichrome’s grain packaging machines make a difference –

1. Modified Atmosphere Packaging (MAP)

Our machines are high-end-tech machines that ensure Modified Atmosphere Packaging that involves altering the atmospheric composition inside the packaging to extend the shelf life of your products. By reducing oxygen levels and increasing nitrogen or carbon dioxide, MAP technology inhibits the growth of aerobic bacteria and fungi, preserving the quality of grains and pulses. 

• Vacuum Packaging

Vacuum packaging removes air from the package before sealing, creating a vacuum that reduces the risk of oxidation and spoilage. This technique is particularly effective for extending the shelf life of pulses and high-fat grains prone to rancidity.

• High-Barrier Films

High-barrier films are specialized materials that prevent moisture, oxygen, and light from penetrating the packaging. Our machines use the best-quality films which are essential for protecting grains and pulses from environmental factors that can degrade their quality.

• Sealing and Lamination 

Advanced sealing and laminating technologies ensure that packaging is airtight and durable. These techniques prevent contamination and enhance the overall integrity of the packaging.

Grain Packaging Machines by Nichrome

Excel 400 Plus Intelligent Electronic Weigh Filler: The EXCEL PLUS series has the added advantage of automation equipped with CE marked PLC Controller and touch screen HMI. Key features include print mark scanners, servo motor-driven bag length control system, and adjustable stroke of cross-sealing jaws for optimum performance. It is designed according to stringent quality standards and can easily be integrated into upstream or downstream machines/systems.

It has a bagger speed of up to 80 packs per minute and can pack up to 10 kgs depending on the product’s bulk density.  The machine comes with a range of fillers to make this grain packaging machine a versatile packaging solution for all kinds of grains and pulses. 

Conclusion

Effective packaging is vital for preserving the quality and extending the shelf life of grains and pulses. Our wide range of automatic grain packaging machines, including the automatic packaging machine, grains filling machine, and automatic pouch packing machine, provide robust solutions for the grain and pulse industry. By acquiring our packaging machines, your business can ensure product integrity, reduce waste, and deliver high-quality products to consumers.

Investing in Nichrome’s innovative packaging solutions is a step towards sustainable and efficient packaging practices, ultimately benefiting both the industry and consumers. 

The post Enhanced Shelf Life and Preservation Techniques in Grain and Pulses Packaging appeared first on Nichrome India Ltd.

Why are Jar Filling Machines by Nichrome Reliable for your Grain Industry:

Assures Precision and Uniformity: Achieving precision & uniformity in  filling of grains into jars is vital to meet client expectations. Investing in Nichrome’s high-tech grain packaging machines like rice bag sealing machines, grain packing machines, pulses packaging machines, and seed packaging machines, can help achieve precise and consistent filling. Vertical Form Fill Seal Machines by Nichrome are precisely designed in achieving accurate and consistent packaging results.

Varieties of Jar Size and Shape: Jars come in varieties sizes and shapes, which can create a challenge for uniform filling. Nichrome’s flexible jar filling line can help pack different jar sizes and shapes. Our Automatic Jar Filling Machines are equipped with adjustable filling mechanisms that can ensure efficient filling irrespective of the jar specifications.

Selecting the Correct Packaging Machine Manufacturer: Selecting a top packaging machine manufacturer is crucial to overcome challenges in jar filling machines for grain packaging. Nichrome is a top packaging machine manufacturer that specializes in automated packaging machines and offers integrated solutions for grain packaging needs. Their expertise and experience can provide customized solutions tailored to your specific requirements.

Handling HDPE Bag Filling: HDPE bags are commonly used for bulk grain packaging. To streamline your industry, invest in Nichrome’s HDPE Bag Filling Line Systems and Automatic HDPE Bag Filling Machines. These machines can efficiently fill and seal HDPE bags, ensuring high productivity and minimizing manual labor.

Preserving Hygiene and Food Safety: Hygiene and safety are paramount in grain packaging. We are prominent jar filling machine manufacturers that design machines with easy-to-clean, food-grade materials, and have hygienic filling mechanisms.

Incorporating Automation for Efficiency: Automation plays a significant role in overcoming challenges in jar filling for grain packaging. By integrating automated packaging solutions, such as bulk bag filling machines and jar filling machines, you can enhance efficiency, reduce manual labor, minimize errors, and improve overall productivity.

Wide range of packaging solutions from Nichrome that are used in the grain packaging industry:

HDPE Bag Filling Line Systems: High-density polyethylene (HDPE) bags are widely used in grain packaging. HDPE bag filling line systems allow  efficient filling and sealing of bags, guaranteeing proper containment and safety of the grains.

Vertical Form Fill Seal (VFFS) Machines: VFFS machines are versatile packaging machines used in the grain packaging industry. These machines from Nichrome are capable of  forming bags from roll stock, filling them with grains, and sealing them. The Vertical Form Fill Seal Machines offer a fast and automated solution for packaging.

Jar Filling Machines: Jar filling machines are designed for packaging grains in jars, providing convenience and ease of use for consumers. Jar filling machines by Nichrome come with accurate filling, precise sealing, and attractive presentation of grains in jars.

Bulk Bag Filling Machines: For extensive grain packaging, bulk bag filling machines are the best solution provided by Nichrome. These machines can handle a substantial quantity of grains and efficiently fill and seal bulk bags, confirming efficient packaging.

In conclusion, the challenges in jar filling for grain packaging can be overcome with the right approach and solutions. Investing in Nichrome as the leading packaging machine manufacturer, embracing automation, and maintaining hygiene and food safety standards are key factors in achieving successful jar filling operations.

To  make your industry grow efficiently, choose Nichrome for the best bottle filling machine, ghee jar filling machine, powder jar filling machine, tin filling machine, oil tin filling machine, CAN seamer machine and many more. Choose Nichrome! Choose the best.

The post Overcoming Challenges in Jar Filling for Grain Packaging: Tips and Solutions appeared first on Nichrome India Ltd.

Nichrome India, the world’s leading integrated packaging solutions (IPS) manufacturer, will showcase its innovative automated packaging systems at GrainEx India 2023.

Nichrome will participate in this mega event and add lustre to the expo by its very presence because of the uniqueness of its integrated packaging solutions characterised by ease-of-use, superior design and functionality, exhaustive range, customisability, and bespoke manufacturing backed by decades of R&D. 

GrainEx India 2023 is sponsored by certain prestigious Indian agricultural and food organizations like the Akhil Gujarat Rice Mill Owners Association, Gujarat Pulses Manufacturing Association, Gujarat Roller Flour Miller’s Association, and All India Dal Mills Association.

There are an estimated 1,200 roller flour mills in India. For all of them, GrainEx India 2023 will present an excellent opportunity to explore synergies with other industry players from across the country.

Nichrome’s unparalleled IPS range

A pioneer then and a leader now, Nichrome India trumps competition with its plethora of integrated packaging and filling systems forfood, non-food, and pharma.

Nichrome’s Vertical Form Fill Seal (VFFS) machines for solids, liquids, and viscous material are bespoke. Nichrome’s VFFS multilane and Horizontal Form Fill Seal (HFFS) systems are the preferred choice in India and globally. Nichrome’s Map Tray Sealing Machines are the talk of the industry.

Nichrome India spearheads the manufacture of jar filling machines, case packers, shrink wrapping machines, food package machines, pharmaceutical packaging machines, and integrated packaging solutions like auto case erectors, box packing machines, and secondary packaging machines.

For projects big and small in food, non-food and pharma applications, Nichrome partners through the complete lifecycle, innovating and integrating solutions that elevate productivity through performance. Nichrome offers proven expertise and single-source convenience for pre-primary, post-primary, and end-to-end system solutions.

Nichrome grain packing solutions

Think automated grain packaging machines, think Nichrome. Nichrome offers a wide array of products for Multilane Vertical Form Fill Seal (VFFS), solid packaging, liquid packaging, viscous material packaging, Horizontal Form Fill Seal (HFFS) and tin & jar filling systems well known for their performance, durability and versatility. 

Nichrome India’s integrated packaging solutions take packaging tech to the next level of capability because they are backed by extensive R&D and tailor-made design.

Nichrome’s grain filling systems, powder filling machine, tin filling machine, jar filling machine, can filling & sealing machine, carton packing machine, flow wrap machine and horizontal flow wrap machine are the preferred products in India and worldwide.

Nichrome offers a wide range of machines providing numerous solutions for your grain and seed packaging needs. Food Packaging Machines like the Excel Plus series, equipped with modern technology offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Excel Plus Series

The Excel Plus series comes with an advantage of automation equipped with control engineering (CE) marked Programmable Logic Controller (PLC) and touch screen human-machine interface (HMI).       

Key features include print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance. It is designed as per stringent quality standards and can be easily integrated to upstream or downstream machines/systems.

Excel Vertipack 320

Excel Vertipack 320 is India’s first vertical pouch packaging machine. Yet another versatile innovation from Nichrome, Excel Vertipack 320 has been developed for packaging dry fruits, snacks, pasta, and grains in a variety of stand-up pouches with or without zipper.

With its high-speed performance, sturdy design, online check weigher & metal detector, compatibility with multiple fillers, and a host of other features, Excel Vertipack 320 assures you robust performance with unmatched versatility.

Sprint 250 Plus

For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus series offers speed, accuracy, and efficiency for flexible packaging of a wide variety of snacks, grains, and powders.

Sprint 250 Plus is an automated machine with CE marked PLC and touch screen HMI. Its servo motor driven sealing system can effectively seal with pressure levels maintained. It is programmed to pull the exact length of film required for packaging and offers a perforation system to deliver a chain of small pouches.

Nichrome’s Food Packaging Solutions

Nichrome is at the forefront of path breaking IPS technology with its multitude of food packaging products like the Snacks & Namkeen Packaging Machine, Ready-to-Eat Food Packaging Machine, Grains & Seeds Packaging Machine, Milk & liquids Packaging Machine, Powder Packaging Machine, Spice Packaging Machine, Coffee Packaging Machine, Sugar Packaging Machine, Oil Packaging Machine, Salt Packaging Machine, and Tea Packaging Machine.

Why Nichrome?

For enterprises big and small, for applications existing and emerging, we offer infinite possibilities in integrated, automated packaging solutions. We partner with customers through the complete product lifecycle, offering application-specific solutions, backed by dependable service and support. Based in Pune, India, our sales & service network spans India and the world. We have presence in 45 plus countries and over 10,000 plus  successful installations worldwide.

Conclusion

With automated Nichrome packaging solutions, you do not just get machines to do this. We handhold you through the entire operation from kick-off to completion. We believe in providing total turnkey automated secondary packaging solutions that will fit your packaging requirements like a glove.

The post Nichrome To Glow At GrainEx India 2023 appeared first on Nichrome India Ltd.

Although grains are annual crops, they are consumed throughout the year. In general, grains are characterised by good storage stability, however they do get affected by high humidity, attack by pests, rodents, insects, etc., and physiological factors such as respiration and consequent heat build-up in the grains.

Hence, proper and safe storage methods need to be adopted till the grains are consumed. Proper packaging processes and packaging materials can help to achieve satisfactory storage.

Usually, before bulk packaging and storage, grain manufacturers/marketers fumigate their grains to diminish microbial growth and increase shelf life.

Packaging of grains and pulses must provide protection against 4 types of risks:

1. Biological – insects, rodents, micro-organisms, etc.

2. Physical -temperature, humidity and losses caused by improper sealing/seaming of the bag.

3. Chemical – moisture and oxygen

4. Physiological – respiration and heating of the product

CONSIDERATIONS FOR GRAINS AND PULSES PACKAGING

To protect the products and retard deterioration, grains need to be packed in functional packaging with the following qualities:

1. Ability to protect the contents from spoilage and pilferage

2. Offer protection against environmental conditions – barrier against moisture

3. Be insect-resistant to prevent insect infestation and insect damage

4. Offer protection against micro-organisms – provide oxygen barrier to prevent their growth

5. Strength to withstand transportation, handling and storage

6. Be economical, easily available and disposable

7. Conform to food laws & regulations

8. Assist in selling with attractive graphics for retail appeal

NICHROME’S GRAIN & PULSES PACKAGING SOLUTIONS

Nichrome offers a wide range of vertical form fill seal machines (VFFS) and horizontal form fill seal machines (HFFS) for automatic, high-speed packaging of grains, pulses and seeds, as per the latest industry norms and requirements.

Nichrome’s VFFS range

Grains & Seeds Packaging Machines like the Excel Plus series offer innovative packaging solutions that follow stringent packaging quality standards for grains and seeds.

The Excel series includes:

Excel 400 Plus Intelligent Electronic Weigh Filler: This grain packaging machine packs in a variety of standup pouches as well as CSPP pouches – in quantities up to 10 kg.Key features include print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance.

Excel 400 Plus Cup Filler: This CE marked PLC controlled automated packaging machine is designed as per stringent quality standards and can be easily integrated with upstream or downstream systems. Besides grains, pulses and sugar, this rice packaging machine can also be used for detergent packaging.

Excel Vertipack 320: India’s first vertical pouch grain packaging machine from Nichrome! With its high-speed performance, sturdy design, online check weigher & metal detector, compatibility with multiple fillers, and a variety of standup pouch formats, Excel Vertipack 320 assures you robust performance with unmatched versatility.

The VFFS range also includes:

Sprint 250 Intelligent Weigh Filler: For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy and efficiency for flexible packaging of a wide variety of snacks, grains, powders, etc. Besides grains, this rice bagging machine is also suited to packaging tea, whole spices, seeds and sugar.

Wing 200 E-line: This is an entry-level pulse packing machine, innovated by Nichrome, especially for startups and SMEs. It packs grains, pulses, sugar and other products up to 1 kg quantities in CSPP bags.

Nichrome’s HFFS range

Nichrome’s HFFS packaging machines bring you new generation, linear technology from Europe. The Series is versatile, and can be used for packing a wide range of pulses, grains, seeds, and even other liquid and viscous products using different fillers. The Series also offers a range of pouch formats with superior pouch aesthetics.

Models in this series include the T110, T170 and T140. These are all PLC based machines with touch screen interface. Well-designed duplex modules are available for higher outputs.

CONCLUSION

If you’re looking for a high-performance, reliable grain filling machine or pulses packing machine for your factory, or want to get the best dal packing machine price, it’s worth giving Nichrome a call. Nichrome has a 40+ years track record as top packaging machine manufacturer, and is recognised as a leader in packaging technology with a wide, proven range of automated packaging machines, filling systems and integrated packaging solutions – Nichrome is certain to provide the most appropriate, cost-effective solution for your needs.

The post Competent, Cost-Effective Grains & Pulses Packaging Solutions from Nichrome appeared first on Nichrome India Ltd.

Agri seeds is another category catering to farmers mainly in grains, cereals, fruits, vegetables, and oil and forage crops.In India, where agriculture is the dominant occupation, there is a growing seed market and abundant opportunities for marketers.Currently, grain seeds represent the largest seed type, accounting for more than a half of the total seed production.

Nichrome Seed Packaging Solutions

Nichrome offers a wide range of automatic seed packaging machines. These solutions work just as well for othergrains, pulses, sugar, whole spices, etc. The Excel Plus series of grains & seeds packaging machines are equipped with modern technology and offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Excel 400 Plus Cup Filler

A truly versatile solution for seeds and grains, besides snacks, powders, other granules. This machine packs seeds inlarge bags up to 10 Kgs.

Pouch formats: CSPP, 4 Line Seal, Gusset, Penta Seal, Penta Seal with D Cut
Bagger speed: 80 packs per min

Excel 400 Plus Intelligent Electronic Weigh Filler

A truly versatile solution designed as per stringent quality standards. This seed packaging machine packs seeds inlarge bags up to 10 Kgs.

Pouch formats: CSPP, 4 Line Seal, Gusset, Penta Seal, Penta Seal with D Cut
Bagger speed: 80 packs per min

Excel Vertipack 320

India’s first vertical pouch packaging machine developed by Nichrome for seed packaging and other products such asgrains, dry fruits, snacks, pasta, etc.

Pouch formats: Standee, CSPP, CSGP, TSS, Quad Seal, Penta Seal
Bagger speed: 45-55 packs per min

Sprint 250 Plus Intelligent Electronic Weigh Filler
For pouch quantities up to 2 Kgs, Sprint 250 Plus offers speed, accuracy and efficiency for seed packaging.It also serves the needs of sugar packaging, rice packaging, tea packaging, and other grains packaging.

Pouch formats: CSPP, Gusset
Bagger speed: 120 packs per min

Wing 200 E-Line Snack Pack

E-Line is an exclusive seed packaging machine for start-ups and SMEs – designed to fit their space, budget andperformance expectations. It is the ideal solution for packing small, convenient pouches of seeds for snacking.

Pouch formats: CSPP, CSPP Chain of pouches
Bagger speed: 80 packs per min

HFFS Series

Nichrome also offers a range of Horizontal Form Fill Seal machines with the latest linear technology. Thesecompact automatic packaging machines are available in duplex modules for higher outputs.

Pouch formats: Stand-up, Stand-up with zipper, spout, Euro-slot or handle
Bagger speed: 100 packs per minute (simplex); 200 packs per minute (duplex)

Why Nichrome?

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, it has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

For enterprises big and small, for applications existing and emerging, Nichrome offers infinite possibilities in integrated, automated packaging solutions – as they partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

Based in Pune, India, Nichrome’s sales & service network spans India and the world. Nichrome has presence in 45 countries and more than 7000 successful installations worldwide.

Infinite possibilities

Nichrome offers infinite possibilities in packaging solutions- for start-ups, medium sized businesses or large MNCs, for existing or emerging applications. That too, with one-stop convenience.

With their strong thrust on R&D, Nichrome partners with customers, studies their market and specific application, and innovates integrated solutions that deliver relevant advantages.

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant – Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways.

For seed marketers, whether you are a start-up venturing into the edible seeds market or producer of agricultural seeds, talk to Nichrome. Convenient packs for retail consumers or bulk packs for farmers, Nichrome’s seed packaging machines and herb seed packaging machines will ensure speed and efficiency of operations, and good market value for your product.

The post Seed Packaging with Nichrome appeared first on Nichrome India Ltd.

Pulses are marketed as a raw whole as well as dehusked split. For marketing of pulses, quality of product becomes of prime importance. Cleaned and well-graded whole grains fetch higher prices. For dehusked splits, better packaging is required to reduce post-milling losses and to increase acceptability of consumers.

Deterioration and losses of products, during transport and storage depend upon a series of physical, chemical, biological and human factors. Proper packaging is an important element in reducing losses.

Stand Up Pouches for Pulses, growing in popularity

While flexible packaging in general is the popular packaging for pulses, cereals and grains, the Stand Up Pouch has grabbed the attention of brands to better promote, protect, and drive sales of their products. From production to purchase, stand up pouches offer multiple benefits to both manufacturers and consumers.

The main benefits include:

Durability: Stand up pouches are prepared from extremely durable materials which cannot be crushed, damaged or smashed like glass, cardboard or paper can.

Protection: Stand up pouches offer excellent barrier properties, protecting the pulses from moisture, oxygen, light, odours, infestations, etc. and thereby improving shelf life. Puncture-resistant films can be used to safeguard your products during transport & warehousing.

Visibility: Through use of transparent pouches or window pouches, companies can let buyers see the contents of the pack, thereby inspiring confidence.

Branding: Through Rotogravure printing or flexographic printing, one can print bright colours and graphics to strengthen brand presentation and build strong visual appeal for sales.

Convenience: With add-ons like resealable closures, stand up pouches offer a better customer experience. You can choose from handles, spouts, tear notches, press-to-close, zip lock, etc. for added convenience.

Economy: Stand up pouches are cost-effective, low-weight packs that deliver substantial savings in distribution. You can store more packs in less space, and it takes less time, fuel and labour to transport it.

Excel Vertipack 320 for Stand Up Pouch Packaging

Excel Vertipack 320 is India’s first vertical pouch packaging machine! Yet another versatile innovation from Nichrome, Excel Vertipack 320 has been developed for packaging pulses, grains and cereals besides dry fruits, snacks, pasta, etc. in a variety of stand up pouches with or without zipper.

With its high speed performance, sturdy design, online check weigher & metal detector, compatibility with multiple fillers, and a host of other features, Excel Vertipack 320 assures you robust performance with unmatched versatility.

Excel Vertipack 320 is a truly versatile automated packaging machine, with a wide range of both applications and pouch formats. Other than the stand up pouch, Excel Vertipack 320 packs in CSPP, Gusset, Gusset with D cut, 3-side seal pouch, Pentaseal and Quad Seal formats.

Depending on the pouch size and format, Excel Vertipack 320 delivers a bagger speed of 45-55 pouches per minute.

Main features

• Produces standee pouches with or without zipper.
• Flexibility to pack products in variety of pouch formats in short changeover.
• Produces pouches on one side/both side heat sealable packing material.
• Sturdy & versatile design.
• Pneumatically operated horizontal & vertical sealing system.
• Servo motor driven belt draw-off for paper pulling.
• Built in safety door guards with machine off interlock.
• Use of AC geared motor with VFD for paper & zip unwind.
• Optimized paper path.
• Aesthetically improved machine ensuring safety.
• Less operational cost due to reduced space, manpower & energy consumption.

Optional Accessories

• Print mark scanner
• Date batch coder
• Inert gas flushing
• On line check weigher & metal detector
• Provision for zipper application
• Pouch take up conveyor
• Product feed conveyor
• Pin prick assembly
• Provision for bottom flap folding
• Platform for filler
• Manual dump arrangement with foot switch

Conclusion

Nichrome is India’s leading provider of integrated packaging solutions, offering automated packaging machines, filling systems and complete packaging systems. With over four decades of industry experience, Nichrome is powerfully positioned to design, manufacture and commission the best packaging solution for your needs.

For pulses packaging, Nichrome offers other HFFS and VFFS packaging machines such as Excel 400 Plus Intelligent Electronic Weigh Filler/Cup Filler, Sprint 250 Plus Intelligent Electronic Weigh Filler and Wing 200 E-Line Snack Pack.

Nichrome also offers integration of primary packaging machines into existing lines and secondary packaging solutions such as stacking & wrapping, bulk packing, HDPE bag filling, etc. Contact Nichrome for your pulses packaging – and ensure better sales for your product.

The post Nichrome Vertipack 320 for cost-efficient Pulses Packaging appeared first on Nichrome India Ltd.

Although grains/cereals are annual crops, their consumption is throughout the year. This means that storage methods and packaging play an important role in storage stability. Qualitative and quantitative losses due to insects & rodents, pilferage, microbial spoilage, high humidity, heat – all these factors adversely affect food grains.

While appropriate bulk packaging is critical for storage, retail packaging is key to successful marketing. It goes beyond visual appeal, convenience and accuracy in unit quantity, and ease of opening. The contents of the bag have to be protected against contamination, infestation, moisture and oxygen. Moreover, as bulk density of these products is high, packaging material needs to have good impact strength, tensile strength and puncture resistance for working on FFS machines.

For up to 10Kg unit packs, LDPE and LLDPE are the most commonly used materials. To protect special varieties like basmati rice and flours from flavour loss and rancidity, flavour barrier materials such as reverse printed polyester laminated to LDPE, and oxygen barrier film are used. Technologies such as CO₂ flush packaging and vacuum packaging also help to extend shelf life.

Nichrome Grain Packaging Solutions
Nichrome offers a wide range of automated packaging machines, filling systems and integrated packaging solutions for your grain and seed packaging needs. Food Packaging Machines like those in Nichrome’s Excel Plus series, equipped with modern technology offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Excel 400 Plus Intelligent Electronic Weigh Filler/Cup Filler: A VFFS packaging machine for grains, pulses, sugar, seeds, whole spices and tea, Excel 400 packs pouches of up to 10 kgs at 80 packs per minute. Pouch formats include the Pentaseal & Pentaseal with D cut, Gusset Pouch, CSPP and 4 Line Seal Pouch.

Key features include print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance. It is designed as per stringent quality standards, and can be easily integrated to upstream or downstream machines/systems.

A range of fillers makes the EXCEL PLUS series a truly versatile packaging solution for powders, granules, grains, snacks, etc.

Sprint 250 Plus Intelligent Electronic Weigh Filler: For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus series offers speed, accuracy and efficiency for flexible packaging of a wide variety of grains, powders, snacks, etc.

Sprint 250 Plus is an automated machine with CE marked PLC and touch screen HMI. Its servo motor driven sealing system can effectively seal with pressure levels maintained. It is programmed to pull the exact length of film required for packaging, and offers a perforation system to deliver a chain of small pouches.

Sprint 250 Plus packs up to 2 Kg pouches at speed of 120 packs per minute. Pouch formats include the CSPP and Gusset Pouch.

Wing 200 E-Line Snack Pack: This automated packaging machine is a Nichrome innovation for startups and small-medium enterprises. It offers all the technology and expertise in a compact, affordable format. It packs at a maximum speed of 80 CSPP pouches per minute. Besides grains, pulses and sugar, Wing 200 E-Line is ideal for SMEs in snacks, biscuits, pasta, dry fruits, etc.

Nichrome also offers integration of primary packaging machines into existing lines and secondary packaging solutions such as stacking & wrapping, bulk packing, HDPE bag filling, etc. For end-to-end integrated systems, Nichrome partners with customers to design, install and commission solutions tailored for specific needs.

Conclusion
Packaging for grains, cereals and sugar is vital for storage, handling, display and preservation of the product. As these are essential commodities and staples of our daily diet, packaging must fulfill all its functions at the lowest possible cost to minimize losses and curtail retail price.

Nichrome is your go-to partner for a wide range of automated packaging solutions for grain packaging that promises safety, speed, accuracy and efficiency for best business outcomes.

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