Pharmaceutical Industry and Jar Filling Systems

The pharmaceutical industry requires high accuracy and precision in every stage of production, especially when it comes to packaging. One of the essential aspects of pharmaceutical packaging is jar filling, which can be accomplished using a range of different machines. Among these machines, jar filling systems have become increasingly popular, and for good reason.

Benefits of using Nichrome’s Jar Filling System for your Packaging:

• High Accuracy

Nichorme is the leadingJar filling machine manufacturer that designs machines that deliver your products with the highest accuracy in mind. Our machines are equipped with sensors and automated controls that ensure precise and consistent filling every time. This is particularly important for pharmaceutical products, where even slight variations in dosage can have significant consequences.

• Versatility

Our highly advanced jar filling system can be used for a range of different products, from powder jar filling machines for dry pharmaceuticals to ghee jar filling machines for thicker products. This versatility is due to the customization options available from Nichrome, who can tailor the machines to meet the specific needs of your particular product.

• Increased Efficiency

Our automatic carton box packing machine, the secondary packaging of jars can also be streamlined. Our machines can pack multiple jars at once, and at a much faster rate than manual packing. This not only saves time but also reduces the risk of human error and ensures consistency in packaging.

• Cost-Effective

Investing in a jar filling system may seem like a significant expense upfront, but it can actually be a cost-effective option in the long run. The increased efficiency and accuracy of our jar filling machine can reduce wastage and product loss, which can save money in the long term.

• Improved Product Safety

Pharmaceutical products must be packaged safely and securely to ensure they reach customers in optimal condition. A jar filling system ensures that each jar is filled accurately and securely, reducing the risk of spillage or contamination during transportation or storage.

In conclusion, a jar filling system is a must-have for any pharmaceutical manufacturer that values accuracy, efficiency, and product safety. Nichrome with its versatility, customization options and advanced features available makes it the most reliable and leading jar filling machine manufacturer in India. These machines are a reliable investment for your pharma industry. Our machines are designed to be combined with an automatic carton packing machine for secondary packaging. We offer a complete solution that can streamline the entire process, from filling to shipping and help you provide the best packaging for your industry.

We are also a leading provider of ghee jar filling machine, tin packaging machine, tin can filling and sealing machine, bottle capping machine, automatic bottle filling machineand shrink wrapping machine.

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There are different filling systems is use today, depending on the product to be packed and the packaging technology being used. Some of the typical filling systems include cup filler, auger filler, linear weigh filler, combination weigh filler, piston filler, etc.It is crucial to select the mostappropriate filling system for the application, else the whole investment and process may be rendered useless.

Broadly speaking, there are three types of filling systems: Weigh, Cup and Auger. A combination of factors will help one determine how to select the right fillers and other packaging machinery for specific production lines. Filler selection is based primarily on the type of product to be packed, its size, form, weight, viscosity, flow nature, corrosiveness, etc. but there are other factors to be considered such as quantity, container and the required speed settings for processing.

Nichrome offers a range of filling systems for a wide range of Food, Pharma and other products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.As India’s leading provider of integrated packaging solutions, and proven filling machine manufacturer, Nichrome partners to provide the most relevant, cost-efficient filler for your specific application.

Let’s look closer at three of Nichrome’s filling systems:

Easyfill Servo Auger

For food filling of powders such as spices, atta (flour products), milk powder, nutraceuticals, coffee powder, premixes, instant mixes, even agro chemicals and pesticides, Nichrome’s Easy fill Servo Auger provides accuracy, speed and efficient performance.

The auger is available in different finishes as per customer’s requirement. Choose from buffing, Teflon-coating or Nedox coating.

Hygienic construction and operation are the hallmarks of this filling system. Contact parts are made of SS-304 or SS-316 depending on the product to be filled, and the gaskets are of PTFE or food-grade silicon rubber. The split hopper facilitates easy cleaning and reduces downtime. The auger comes with buffing, Teflon coating or Nedox coating as per the customer’s requirement.

Features include:

• Filling capacity: 5 cc to 2000 cc
• Servo driven auger mechanism
• Contact parts: SS 304 or SS 316 depending on product
• Gaskets: PTFE/Food grade silicon rubber
• Hygienic construction
• Structure: MS powder coated
• Hopper: inside buffing, outside matt finish
• Facilitates easy cleaning

Intelweigh Multi Head Weigher 10H/14H

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.With 10 weigh heads, weighing range of 10g to 1000g, and operation speed of 70 dumps per minute, it can be programmed for a maximum of 100.

Features include:

• Bucket volume: 1.3 l
• Accuracy: 0.2 to 2 gm
• Weighing range: 10 gm to 1000 gm
• Speed: 70 dumps per minute
• Product contact parts: SS 304
• Display: 7 inch touch screen
• Buckets open and close with stepper motor
• Weighing method with load cell

IntelweighCombi Filler DH

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.It is available in a broad range of filling capacities and offers tool-less disassembly of bucket for easy cleaning and changeover.

Features include:

• Accuracy % sd: 0.5% /0.2%
• Weighing range: 50 gm to 2 kg/500 gm to 5 kg
• Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg
• Display: 7 inch touch screen
• Air consumption: 0.15 CFM at 6 bar
• Connected Load/Head: 0.25 kW
• Built in safety door guards with machine off interlock
• Broad range of filling capacities available

Conclusion

Whether it is a horizontal form fill seal (HFFS) machine or vertical form fill seal (VFFS) machine, whether you want to package powders, granules or viscous products, consult Nichrome. Nichrome offers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing food filling machines, liquid filling machines or powder filling machines for greater efficiency, speed and versatility. Nichrome’s “Made in India” fillers incorporate the entire electrical, electronic, micro-controller system & the software designed & developed by its own R & D team and manufactured in Nichrome’s state-of-the art manufacturing facility at Shirwal, near Pune. This ensures meticulous quality standards and prompt after-sales-service, quick supply of spares and flexibility in design to adopt changes as per the specific application.

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There are generally two types of pouch filling machines: Vertical Form Fill Seal (VFFS) and horizontal form fill seal machines (HFFS), with VFFS being the preferred option.

Let’s understand the working principles of VFFS packaging machines:

Vertical Form Fill Seal (VFFS) machines are a kind of pouch making and filling machines that have a vertical structure. These machines are mainly used for industrial packaging and processing and provide a more convenient and effective method of automatic packaging which saves time, prevents material wastage and reduces cost.

Let’s look at the main components of VFFS pouch filling machines to understand the working of these machines:

Film Pulling System: This component of VFFS machines consists of an unwinding roller and tensioner. A roll of film – generally laminated PE, PET, aluminium foil – is placed on an unwinding roller – which is usually positioned at the rear of the machine. The tensioner and servo motors firmly and precisely unwind and pull the film into the system.

Printer (Optional): This component prints the date, production batch code etc on the film when it passes by the printer.

Pouch Former: The film moves to bag forming once the printing is done. The edges of the film are overlapped to shape the pouch while the top and bottom sealing is done by sealing jaws.

Filling and Sealing Machine: Filling is carried out by connecting the bagging machine to a multi-head scale or similar filling machine – such as an auger or volumetric filler. These two components are synchronized electronically, so that as soon as the bag is ready, the product is released automatically.

The top of the bag is sealed once the product is dropped into it. The two parts of the overlapping material are pressed together and welded with heat using sealing jaws to create a side or centre seal.

Pouch Cut: Once the bag is sealed and filled, it is cut away. The top seal of the first bag becomes the bottom of the next bag ad infinitum. The cut pouch is dropped into a collection system – typically a belt conveyor that carries the pouch to the next step of packaging.

Control Cabinet: The side of the vertical form fill seal machine comes with a control cabinet inside which are all the electrical parts such as PLC, contactor, servo motors, pneumatic cylinder, solenoid valves, PLC expand mode, low-pressure electrical parts. The Human Machine Interface (HMI) makes operating and controlling the machine simpler.

There are a number of pouch filling machine manufacturers that offer multiple machines for a diverse range of applications. If you are on the lookout for an oil pouch packing system or searching for a dependable milk pouch packing machine manufacturer, Nichrome is your best bet – whether you wish to package powder, liquid, viscous or granular products in flexible pouches. Nichrome’s four decades of experience around the world, innovative R&D, state-of-the-art manufacturing, technology tie-ups with global companies, thousands of successful installations and strong nationwide service network can be matched by only a few pouch filling machine manufacturers. Nichrome’s technology know-how, capabilities and track record are unmatched in the industry. Connect with Nichrome for your pouch filling machine needs.

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The automation of the packaging process has created many benefits for packaging companies. There are a number of ways in which automation can improve the packaging process:

Reliability and Consistency

Automatic filling machines permit a repeatable, reliable and consistent fill cycle – whether the fill is based on a level of produce, the volume of produce, the weight of produce or another such measurement. Automatic fillers remove inconsistencies and eliminate uncertainty from the filling process.

Higher Speeds of Operation

The most apparent benefit of automatic filling machines is the higher speeds of operation that they offer. Automatic fillers use power conveyors and multiple filling heads to fill more containers per cycle – whether you are filling thin, free-flowing products like water and certain powders, or highly viscous products such as jelly or pastes. Hence, the production is faster when using automatic filler machines.

Simple Control Interface

Most modern filling machines come with an easy to operate touchscreen interface and are controlled by PLCs. Indexing times, pump speeds, fill times and other similar parameters can be easily and quickly set up by the operator. The ‘configuration’ is recorded by the PLC so it can be reused in the future.

Versatility

Automatic Filling Machines can be configured to handle a range of products and container shapes and sizes. The right packaging filling machine offers ease of changeovers with simple adjustments for companies that package multiple products. This allows the downtime to be minimised and production maximised.

Future Readiness

Automatic packaging machines need to be acquired keeping the future in mind. Many

modern automatic packaging machines are upgradeable and offer the potential to increase capacity, add more filling heads and be compatible with other fillers so a variety of products can be packed on the same machine.

FILLING MACHINES FROM NICHROME

Nichrome offers a cornucopia of food packaging systems, pharma packaging systems and other non-food packaging systems for a range of industry verticals. Nichrome’s offerings in filling solutions include:

Liquid Filling Machines

These automatic packaging machines are used to fill water and other beverages like milk, juices, soup, alcoholic beverages etc. They can also be configured for filling viscous products such as lassi, yoghurt, sauces, edible oils et al.

Powder Filling Machines

These machines utilise spiral feeding technology which enables proper filling with zero-drip. These machines are ideally suited for filling powdered items – which can be both free-flowing (sugar, table salt etc) and non-free-flowing (brown sugar, milk powder etc).

Nichrome’s filling machines can also be used for non-food applications such as pesticides, starch, dyes, detergents, pharma powders etc.

Granule Filling Machines

Granule products can be filled into sachets and pouches with the use of Nichrome’s granule filling machines. It has a number of applications such as grains, dry dog food, spices etc.

Gel Filling Machines

Designed with a pump head, Nichrome’s gel filling machines can handle shampoo, hair gels, hair conditioners, cosmetic creams, thick sauces, honey, toothpaste, car wax and many more substances quite easily.

Capsule Filling Machines

Nichrome’s pharma packaging machines used in the pharmaceutical industry can efficiently count and pack gelatin capsules – soft or hard. They can also fill coated tablets and pills.

This machine has a number of alternative applications in the food industry, agriculture, healthcare and chemical engineering fields.

ABOUT NICHROME

Nichrome is a leadingprovider in India with over four decades of industry experience and thousands of diverse clients across the globe.

The innovative packaging solutions from Nichrome for food, pharma and other applications are supplemented by their solutions for secondary packaging, wrapping and cartoning, bulk packaging and other custom packaging solutions for various applications.

Nichrome’s filling machines are capable of streamlining the entire operation and boosting productivity with their speed, efficiency and reliability. Nichrome provides you with single-

source convenience for both automated packaging machines and end-to-end packaging systems and solutions. This is backed by a dependable nationwide network for reliable service and genuine spare parts.

Connect with Nichrome today for a diverse selection of solutions, affordable prices, and knowledgeable customer support.

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