Powder packaging solutions are not limited to spices and milk powder. They cover many bases, from detergent powder packing machines to protein powder packing machines. The pharmaceutical and chemical industries, too, are expanding to the next level and require a huge number of powder-packing machines.

The packaging landscape in India is evolving with some advanced trends. In this blog, we will unpack the key trends behind this evolution, including new technologies and solutions to industry challenges.

Key Trends Shaping the Powder Packaging Industry in India

The powder packaging industry in India is responding to key modern trends, which are outlined below –

• Automation and Efficiency:

Automation is making its way to every sector in the modern era. Packaging Solutions are no exception to this. Automatic powder packaging machines are reducing the labour cost and scope of manual errors. It is significantly accelerating the production lines that avail the businesses with the opportunity to address the ever-growing demand. The precision in the operation safeguards product quality with features like dust extraction and controlled environments, minimizing contamination risks.

• Flexible Packaging Solutions:

Flexible Packaging Solutions have several compelling advantages. Right from its ability to cater to diverse products, various pouch formats and specialized packaging solutions to cater to the unique needs of the product. The considerations of material, cost, shelf life and convenience are at play in the flexible packaging solutions. For example, the automatic spice powder packaging machineprovides many flexible powder packaging materials that provide superior barrier properties, effectively protecting the powder product from moisture, oxygen, and other environmental factors, thereby extending its shelf life. It offers bags or pouches over the rigid containers. This adds convenience in terms of weight, portability, storage, and handling, and it is also economical.

• Sachet Packaging:

The tiny little convenience of a sachet is synonymous with affordability and accessibility. It provides consumers with an option to purchase small quantities of products, making them affordable and accessible to a wider segment of the population. The ease of carrying, storing, hygiene and consumption are the key elements contributing to the trend of sachet packaging. All the small sachets, such as tea, coffee and milk powder packaging solutions, pour in the added on-the-go convenience.

• Customization:

Every product has its unique requirements of packaging in terms of shapes, design, shelf life and much more. Customized packaging solutions stand tall at the forefront in today’s competitive market. The diversity in designs, materials, fillers, seals, shapes and sizes, every factor opens the scope for custom packaging solutions.

Challenges Faced by the Powder Packaging Industry in India

Despite the promising growth trajectory, the Indian powder packaging industry faces several challenges. Let’s look into these

• Maintaining Product Quality and Hygiene: Multiple factors such as moisture absorption, contamination due to external elements or spoilage can easily affect and compromise the product quality. To ensure consumer safety, the packaging must overcome these challenges.
• Ensuring Accurate Filling and Sealing: Leakage, spillage and weight variations in the powder packaging are some major concerns that can result in customer dissatisfaction and financial loss. Hence precise filling and sealing is critical.
• Meeting Stringent Regulatory Requirements: Businesses operating in the Indian market must adhere to stringent regulations set by the Indian Government, from labelling to food safety.
• Adapting to Changing Consumer Preferences: Understanding the evolving consumer preferences and innovating and improving the packaging solutions accordingly are the necessities of the modern Indian market.
• Finding Reliable Packaging Machine Suppliers: Packaging Automation in India has brought immense change to packaging practices. Every manufacturer strives for this efficiency. To match that, selecting the right packaging machine suppliers is essential. Nichrome provides thebest automatic powder packing machines in India and across the world.

Nichrome’s Solutions for the Evolving Market

FromMirchi powder packing machinesto washing powder packing machines, Nichrome understands the specialized needs of the Indian powder packaging sector. With our advanced range of Vertical Form Fill Seal machines, we address the unique challenges of this dynamic market.

1. Excel 400 Plus Servo Auger

Automation using a CE-marked PLC controller and touchscreen HMI is an added advantage of the Excel Plus series. Print mark scanners, servo motor-driven bag length control systems, static charge eliminators, and adjustable cross-sealing jaw strokes for best results are some of the key features. The EXCEL PLUS series offers a variety of fillers, making it a very flexible packaging machine for spices and other powders.

2. Sprint 250 Plus with Servo Auger

Nichrome’s SPRINT 250 PLUS series provides speed, precision, and efficiency for flexible packaging for a diverse range of powders. Either as a food powder packaging solution or a washing powder packaging machine, this machine serves as the perfect powder packaging solution for pouch volumes up to 2 kg. It has a touch screen HMI and a PLC with a CE stamp. Its sealing technology, powered by a servo motor, can efficiently seal while maintaining pressure levels. It has a perforation mechanism to deliver a chain of tiny pouches and is designed to draw the precise length of film needed for packing.

3. Maxima 200/400 with Servo Auger

The MAXIMA 200/400’s small footprint and compact design allow it to take up less room in factories. It has become a go-to solution for many powder manufacturers because of its PLC-based control system and optional interaction with PCs and data processors.

As the names suggest, MAXIMA 200 holds a capacity to pack 200 pouches every minute while the MAXIMA 400 holds a capacity to pack 400 pouches per minute. It is possible to create a single or perforated chain of pouches.

4. Wing Stickpack

For a variety of intricate and user-friendly applications, Nichrome’s Wing sachet packaging machine series provides an effective packaging solution. This creative packaging idea is gaining popularity because of the rising need for single-serve, portable sachets, particularly in the travel and hospitality industries.

Conclusion

The powder packaging landscape in India has a promising future with its legacy of spices and innovations in the pharma and non-food industries. The rising growth of the industry has many driving factors including evolving consumer preferences, automation and technological advancements. As the market evolves, businesses that embrace innovation, prioritize sustainable packaging options, and invest in advanced solutions will be well-positioned to thrive.

At Nichrome, we offer customised packaging solutions to cater to the unique demands of your products. Providing high-quality, reliable, and innovative packaging solutions, we are well-equipped to assist businesses in navigating the evolving landscape of the Indian powder packaging market. Whether it is as small as a Haldi powder packaging machineor as big as an integrated packaging solution for bulk bag filling, we have got you covered. Partner with us to optimize your packaging operations and achieve scalable growth in this dynamic and competitive market.

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…And Nichrome India Limited’s integrated tin packaging solutions such as its powder filling machines, and tin packaging machines are regarded as the industry standard. Nichrome can provide both standardized and fully customizable powder packaging solutions for both the food and nutraceutical industry.

Nichrome’s Powder Packaging Solutions

Nichrome’s tin filling machine line for powders and tin packing line for powders are robust, low maintenance-driven and made for accurate and efficient performance for powder packaging in tins.

The programmable logic controller (PLC)-fitted line features a digital liquid crystal display (LCD) touchscreen with settings. It also has safety enclosures with interlocks for rotary parts. Various tin sterilization and tin cleaning options are available from Nichrome.

Tins for powder filling come in various formats like tin with sealing, tin with capping and composite tins. They are used to fill snacks, ready-to-eat food, liquids, powder, spice, coffee etc.

Why Nichrome?

Nichrome offers an efficient tin powder filling line system that helps you meet your packaging needs. Just change the filler to fill different products, and this innovative packaging solution will enable powder tin packaging in stock keeping units ranging from 100 gm to 1000 gm.

Whether it is milk powder, spice powders, seasoning powders &pharma powders or pulses, grains, sugar or tea, Nichrome’s tin packaging machine, powder filling machine, oil tin filling machine, and tin filling and sealing machine are always the talk of the industry.

Nichrome’s tin filling and sealing machines, tin packaging machines, powder filling machines, oil tin filling machines, denote peace of mind for the packaging industry.

Powder Packaging Par Excellence

Nichrome’s tin filling and sealing machines for powders guarantee high-speed, accurate filling. Nichrome’s powder tin filling line system includes a turn table for empty tins, and an inverted tin cleaning machine.

The line system also features a UV chamber, dial indexing unit for twin tin filling, two servo auger fillers, seamer, date batch coding system, capping machine (lid pressing unit), cap elevator with storage silo and turn table for filled tins.

Powder Filling and Sealing

In a Nichrome powder tin filling and sealing machine, by changing the filler, one can pack a wide range of food and non-food products in tin or composite tin containers. Our line is especially geared for pharma powders and detergent powders.

Secondary Packaging

Nichrome can also help with secondary packaging solutions, and integration with existing systems.Secondary packaging is the first thing your customer sees when picking up your products and browsing retail shelves.

Nichrome also provides a wide range of automated packaging systems for bulk packaging machines, secondary packaging solutions such as wrapping machine, horizontal wrap machine, cartooning machine, and box packaging machine. Nichrome trains your staff in machine operations and provides after-sales support.

Nichrome’s fast and efficient box cartooning machines, is a secondary packaging machine has a rated output of upto 180 cartons per minute and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing.We offer both continuous and intermittent fully automatic cartooning machines which we integrate with primary packaging.

Other Automated Packaging Lines

Nichrome’s automatic bottle filling system  is an integrated packaging solution that can pack liquids and powders in stock keeping units (SKUs) ranging from 100 ml to 200Litre.

For producers supplying non-free flowing powders such as milk powders, coffee powder, tea/coffee premixes, etc. to food chains, travel and hospitality industries, Nichrome offers unmatched efficiency through its range of Vertical Form Fill Seal (VFFS) machines like High-Speed Double Head Wing Servo Auger Filler,can be used for packaging powders like salt.

The Saltpack Vertical Form Fill Seal Machine is a high-speed packaging solution. It is a robust machine with open construction, made of special grade material suitable for salt handling.It involves the lowest running cost through reputed control engineering (CE) marked Programmable Logic Controller (PLC) housed in dust tight electrical panel for machine control.With optional fillers, Saltpack can also be used for packaging other free flow products and viscous products.

Nichrome’s Horizontal Form Fill Seal (HFFS) packaging machines bring you new generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

Conclusion

Nichrome offers a range of proven powder packaging machines for a plethora of free-flowing and non-free-flowing powders across food, pharma, and other industry verticals.Food powder packaging machine or coffee powder packaging machine, detergent powder packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need. While one machine may not be able to package all powders, Nichrome’s powder packaging machines are especially versatile, and one machine can handle several powder applications with easy changeover.

The post Nichrome’s Powder Packing Solutions Rule The Roost appeared first on Nichrome India Ltd.

The fast pace of life and changing food preferences have triggered a huge demand for packaged food. And, the dairy industry is no exception. Through extensive research and development, the dairy industry has managed to not only expand the range of products but also to extend the shelf life of the dairy products.

Shelf life of dairy products and emerging trends in packaging

Shelf life is a concern for all food products. Dairy products are influenced by certain intrinsic factors that include pH, nutrient content, presence of antimicrobial compounds and oxidation potential of the milk. Pasteurization, condensation, and drying are the common methods used to make dairy products fit for packaging and storing.

Storage conditions and air content are the extrinsic factors that affect shelf life of dairy products. Temperature too is critical to maximize shelf life. Keeping all these factors in mind, dairy companies are investing in packaging technologies like controlled and modified atmosphere packaging (MAP), intelligent, active, nano and antimicrobial packaging etc. to enhance shelf life of their products.

Dairy product manufacturers are now switching to eco-friendly packaging materials such as bio plastics made from materials like cornstarch, biodegradable plastics and recycled plastics. Manufacturers are also adopting structural innovations such as multi-layered milk bags, stand-up milk pouches and preformed pouches which also provide the much-needed convenience and portability demanded by modern consumers.

Nichrome and dairy packaging

Nichrome is India’s pioneer in automatic packaging machines, having developed the first indigenous milk pouch packaging machine way back in 1977. Today, decades later, Nichrome offers a gamut of dairy packaging machines &solutions for different dairy applications.

As the country’s top milk pouch packaging machine manufacturer, Nichrome’s expertise extends beyond liquid milk packaging to other dairy products as well. Nichrome partners with milk & dairy producers to grow their business with the quality of the product intact. From small dairy farmers to large dairies to multinationals, Nichrome provides comprehensive service – from consultation and customised solution development to dependable service and support.

For small dairy farmers, Nichrome has developed a cost-effective, entry-level mini dairy plant without a boiler, that filters, pasteurises, homogenises and packs milk in 200ml, 500 ml or 1000ml pouches. The milk plant is designed to be compact, energy-efficient and easy to operate for small dairy owners.

Nichrome’s range of VFFS milk filling machines includes the Filpack Series:

Filpack Servo 12K: India’s fastest milk pouch packaging machine, packing a record 12,000 pouches per hour.

Filpack Servo 6K: A high-speed, low-wastage milk packaging machine, packing 6,000 pouches per hour.

Filpack CMD Alpha: This compact, automatic milk packing machine has twin heads so you can pack two different products at the same time. Filpack CMD Alpha is a popular choice for packaging milk, flavoured milk, lassi, curd.

Filpack CMS 5L: This versatile machine packs both liquids and viscous products with speed and accuracy, in larger 5500ml pouches. Liquids are packed at a speed of 800 pouches/hour, while viscous products are packed at 400 pouches/hour.

Filpack Servo Universal: Available in a Double Head Combo, this nextgen solution serves multiple applications in both free-flowing liquid (milk, buttermilk, water, juicy drinks, etc.) and viscous (cream, ghee, mayonnaise, kefir, etc.). Output speed goes up to 5000 packs per hour.

For dairy powders, Nichrome offers the following:

Excel 400 Plus Servo Auger: Equipped with CE marked PLC controller and touch screen HMI, this powder packaging machine is suitable for packing milk powder and dairy whitener in a variety of pouch formats such as CSPP, Pentaseal, gusset and 4 line seal.

Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy and efficiency for flexible packaging of dairy powders.

Maxima 200/400: With a compact design, MAXIMA 200/400 has a small footprint to occupy less space in factories. These milk powder packing machines pack dairy powders in single or perforated chain of pouches.

Multilane Stickpack with multi head servo auger filler: For producers supplying non-free-flowing milk powder and dairy whitener to food chains, travel and hospitality industries, this machine accurately packs the dairy powders in convenient, economical, single-serve stickpacks.

Conclusion

Whatever your dairy product and packaging requirement, talk to Nichrome. Nichrome has the expertise, product line and customisation capabilities to ensure you get the most suitable and cost-effective solution for your dairy products packaging needs.

The post Keeping Pace with the Dynamics of the Dairy Industry: Nichrome appeared first on Nichrome India Ltd.