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The Rise of Automation: Nichrome’s Automatic Filling Machines

In the not-so-distant future, gone are the days of manual labor-intensive processes. Nichrome, as a leading automatic filling machine manufacturer, envisions a future where precision meets efficiency. Our state-of-the-art automatic filling machines are crafted to seamlessly integrate into the agrochemical packaging workflow, reducing human error, and enhancing productivity. Imagine a world where every drop of agrochemical is measured with utmost accuracy, thanks to Nichrome’s commitment to innovative technology.

Bulk Bag Filling Packaging Machines: Scaling New Heights

As we look ahead, the demand for bulk packaging solutions in agrochemicals is on the rise. Enter Nichrome’s bulk bag filling packaging machines – a testament to our dedication to meeting the evolving needs of industry. These machines not only streamline the packaging process but also contribute to sustainability by minimizing waste. Nichrome believes that efficiency and eco-friendliness can coexist harmoniously in the future of agrochemical packaging.

Vertical Form Fill Seal Machines by Nichrome

In the landscape of agrochemical packaging, Vertical Form Fill Seal Machines are emerging as significant changes. Nichrome’s VFFS machines are designed to provide a seamless and integrated solution for forming, filling, and sealing, ensuring that agrochemicals are securely packaged for optimal efficacy. It is not just a machine; it is a vertical leap into the future of precision packaging.

• Sprint 250 Plus Cup Filler:

  For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy, and efficiency for flexible packaging of a wide variety of snacks, grains, powders, etc.  SPRINT 250 PLUS is an automated machine with CE marked PLC and touch screen HMI. Its servo motor driven sealing system can effectively seal with pressure levels maintained. It is programmed to pull the exact length of film required for packaging and offers a perforation system to deliver a chain of small pouches.

• Excel 400 Plus Cup Filler:

  The EXCEL PLUS series comes with the plus advantage of automation equipped with CE marked PLC Controller and touch screen HMI. Key features include print mark scanners, static charge eliminator, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance. It is designed as per stringent quality standards and can be easily integrated to upstream or downstream machines/systems. A range of fillers makes the EXCEL PLUS series a truly versatile packaging solution for powders, granules, grains, snacks, etc.

Conclusion

As we sow the seeds of progress, Nichrome envisions a future where agrochemical packaging is not just a necessity but a driving force behind sustainable agriculture. Our agrochemical packaging machines stand as a testament to our commitment to innovation, efficiency, and environmental consciousness.

Join us in the journey towards a greener, more efficient future for Indian agriculture. Explore the possibilities with Nichrome – where the future of agrochemical packaging is being shaped today. For inquiries and consultations, connect with us, and let us cultivate a future of growth together.

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1.Technology:

At its core, Blaze 3T is a technological marvel. It incorporates advanced features such as a perfect powder filling system as well as viscous filling system that enhance every aspect of the packaging process. From intelligent controls to adaptive mechanisms, technology is the driving force behind Blaze 3T’s performance.

2.Compatibility:

Blaze 3T is not just a machine; it is a collaborator. It seamlessly integrates with your existing production line, becoming an invaluable part of your packaging team. From packaging pouches, to sealing them & wrapping it together in the end it becomes a reliable secondary packaging because of its end-to-end solution. Its compatibility and adaptability make it the perfect companion for your packaging needs.

3. Tailored Solutions:

Every business is unique, and so are its packaging requirements. Blaze 3T understands this implicitly. It offers customization options that allow you to tailor the machine to your specific needs. Whether you are packaging food, pharmaceuticals, or industrial components, Blaze 3T can be fine-tuned to perfection.

• Precision:

Blaze 3T operates with unparalleled precision. It measures, fills, seals, and labels with meticulous accuracy, ensuring that each package is a work of perfection. With the ability to have various fillers like auger filler, volumetric cup filler, gravity filler & piston filler it becomes a one stop solution for packing various products. This precision not only enhances the quality of your products but also reduces wastage, saving you money.

• High Speed:

In the fast-paced world of manufacturing, speed is of the essence. Blaze 3T does not just keep up; it sets the pace by delivering a bagger speed of six hundred pouches per minute. With its lightning-fast operation & ability to have six lanes it can handle high volumes of packaging without breaking a sweat, ensuring your products are ready for the market in no time.

• User-Friendly Operation:

Downtime can be costly. Blaze 3T is designed for reliability, with minimal maintenance requirements. Its user-friendly web edge guide system helps you operate the packaging system Its robust construction ensures it can withstand the rigors of continuous operation, reducing the risk of unexpected breakdowns.

• Safety:

Blaze 3T is designed with high safety features. It has a built-in static charge eliminator which keeps the machine operator safe at all times. Moreover, it has built-in safety door guards with special ‘machine off’ interlock which is in addition to the safety.

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Since that incredible feat, Nichrome has only been augmenting and developing its capabilities and offerings for milk packaging with every subsequent decade. Nichrome today offers automated packaging machines and integrated packaging systems for a diverse range of dairy products including liquid (milk, buttermilk, flavoured milk), viscous (ghee, vanaspati, curd) and powders (dairy whiteners, milk powder). Nichrome’s range of dairy packaging machines and systems bring with them pertinent common advantages such as a compact, maintenance-friendly construction, high-speed performance, exemplary hygiene standards, and accurate filling and sealing.

Nichrome’s Milk Packaging Systems

Nichrome has designed a revolutionary primary packaging + secondary packaging combination for the milk industry. It is made up of Nichrome’s Filpack Servo 12K and a Milk Pouch Crating System.

Filpack Servo 12K

The pride of Nichrome’s milk packaging portfolio, the Filpack Servo 12K is the fastest milk pouch packaging machine with a speed of 12,000 packs/hour.

Features of Filpack Servo 12K:

• CSPP pouches of co-extruded LDPE in SKUs of 200 ml, 500 ml and 1000 ml
• Independent balance tanks for flexibility to handle single or multiple products simultaneously
• Can pack free-flow liquids such as flavoured milk, lassi, juice, mineral water
• Minimal spillage and wastage
• Fully stainless steel structure, digital heat control system that provides maximum accuracy with a separate control panel box
• Built-in jumbo roll with a web tracking attachment
• Easy to set and change recipes and quantity through the HMI panel
• Machine operations can be controlled using a remote control and machine automation can be accessed remotely through a state-of-the-art ‘Data Over Internet’ feature
• The insulated tanks installed in this system maintain product temperature and minimize energy consumption

Flexible milk pouches are not self-supporting, so they compulsorily need secondary packaging. Also, since these pouches are packed at high speeds by Nichrome’s Filpack Servo 12K milk filling machine, manually lifting them in crates for transportation isn’t just slow, it could be inaccurate too.

Automatic Milk Pouch Crating System

Nichrome’s Automatic Milk Pouch Crating System brings to the table a complementary secondary packaging solution that counts and fills pouches in crates in synchronization with Nichrome’s high-speed milk pouch packaging Filpack Servo 12K machine. This helps make the process systematic, automated and quick. It also helps to maintain the quality and food safety standards while keeping a count of the number of pouches and crates.

Advantages of Nichrome’s Crating System:

• This system can be custom-made as per the floor layout and number of machines
• A complete end-of-the-line solution, from crate washing to cold storage
• Fully automated solution that reduces labour
• Keeps the secondary packing process hygienic and modern
• Enhances productivity
• Independent of speed of machines/number of heads
• Independent of the volume of pouches
• Every crate has the correct pouch count
• Optional features include data logging and online crate weighing. The entire data of the production process can be logged and saved in the Cloud or central server system
• Optional Online Leak Detection Mechanism in which each pouch from the conveyor is passed through a pressing conveyor which removes excess air from the pouch, through which operators can readily differentiate leaky pouches

Conclusion

Nichrome’s demonstrated expertise in dairy products packaging technology is well renowned – not just in India but in other countries too. Nichrome offers multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee, and even dairy whitener and milk powder.

If you’re on the lookout for a seamlessly integrated milk packaging system that can deliver efficient, trouble-free performance every day for a sustained period of time, connect with Nichrome. Nichrome will carry out a detailed study of your operations, requirements, space and facilities to provide you with a complete customized solution. As a result, you get a primary packaging machine plus a secondary packaging solution that is integrated and tailored for the optimal utilization of space, performance and resources. For further information about the milk packaging systems and other cutting-edge integrated packaging solutions, contact www.nichrome.com.

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Whether as an exhibitor or a visitor, Propak Africa offers 4 exciting days to meet knowledgeable exhibitors, network with suppliers and service providers, source cutting-edge products & technologies, and enjoy live demos, free seminars and more.

Nichrome at Propak Africa

Nichrome India was at Propak Africa, with a stall to display its offerings, network with industry representatives, and showcase its expertise in packaging.

Nichrome is already a well-known name in Africa and other parts of the world. A highly reputable packaging machine manufacturer, with its own impressive design and manufacturing capabilities, Nichrome has presence in 45+ countries of the world and over 10,000 installations. So, their participation in Propak Africa certainly helped to expand their footprint in Africa and neighbouring countries.

Nichrome and Africa

Nichrome is committed to Africa and to its industry. For the last 25 years, they have partnered with food, pharma and non-food manufacturers and marketers to enhance their packaging and retail value.

Nichrome has several achievements to their credit. They helped to successfully launch oil and drinking yogurt in flexible pouches and reintroduced milk pouches in Kenya. They have developed and installed rice plants and efficiently handled turnkey mini dairy plants in Kenya. Nichrome also introduced the penta seal pouch in Africa.

Today, they have a long list of esteemed clients and many successful projects in Africa. The aim is to go further and deeper, growing their reach and improving their support network so they can serve more and more industries across Africa.

Infinite possibilities with Nichrome

For startups, medium sized businesses or large MNCs, for existing or emerging applications, Nichrome offers infinite possibilities in packaging solutions. That too, with one-stop convenience.

With Nichrome’s strong thrust on R&D, they partner with customers, study their market and specific application, and innovate integrated solutions that deliver relevant advantages.

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant – Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways.

Nichrome’s packaging expertise

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, they have been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

Nichrome’s expertise covers the complete spectrum of food, non-food and pharma applications. Snack packaging machine, milk packaging machine, powder filling machine, sugar packaging machine, oil filling machine, pulses & grain packaging machine, bottle filling lines, tin filling lines, mini dairy plants, tablet/capsule packaging lines, blister packaging – the list of Nichrome’s offerings can go on and on. Nichrome also offers filling systems and integrated packaging systems for a wide range of applications.

Nichrome has also partnered with renowned international companies for some technologies, especially for the Pharmaceutical sector. For enterprises big and small, for applications existing and emerging, Nichrome offers infinite possibilities in integrated, automated packaging solutions – as they partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

Conclusion

In case you missed the Nichrome stall at Propak Africa, please contact Nichrome India directly, to discover their latest, cost-effective solutions for Africa’s industry.The leading manufacturer of packaging machines India, Nichrome has proved itself overseas as well with presence in 45 countries and more than 10,000 successful installations worldwide. So, customers in Africa or anywhere can expect top-of-the-line technology and reliable service at any location.

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As they are cheaper than large size packets, sachets are generally used either for promotional trial packs or to cater to low-income or price-sensitive customers who prefer economical packs.

As per market reports, the Asia-Pacific region is expected to witness an increase in the use of sachet packing in a wide gamut of industries. Due to its low cost, recyclability, customizability and portability, sachet packaging is gaining immense traction across various end-users in the food & beverages, lubricants & solvents, pharmaceuticals, cosmetics and personal care industries.

Rapidly emerging trends such as ‘single-serve/single-dose packaging’ and ‘buying less, more often’ among customers for products such as shampoo, oil, tea, coffee, cream, and others are expected to create lucrative sales opportunities for market players.

NICHROME’S SACHET PACKAGING SOLUTIONS

Whether you require a shampoo packing machine, pharma powder sachet packing machine or sugar sachet packing machine, Nichrome offers innovative packaging solutions. Besides sachet packing machines for a wide range of applications across industries, Nichrome also offers advanced stickpack machines for contemporary requirements.

Nichrome’s sachet filling and sealing machine portfolio includes:

PV-215
This high-speed, flexible, PLC-controlled sachet filling machine brings international multi-lane technology from Prodo-Pack, USA – a global leader in multilane technology – to India. For practically every application in Pharma, Personal Care, Cosmetics, Healthcare and Food industries, PV-215’s intermittent motion technology ensures efficient sealing and a bagger speed of up to 1000 bags/min. These high speed, PLC-controlled machines are extremely flexible and can quickly accommodate any attachments/additional features at any stage due to their modular shaft-mounted concept. They also offer wrinkle-free sealing and user-friendly web tracking.

Pouch formats that these machines can work with include the 4 side seal sachet, 4 side seal with V notch, twin pouches, contour sachet and contour with V notch. The PV-215 sachet filling machine is suitable for sachet packaging of practically any food, non-food, pharma and cosmetic product.

Multilane Stickpack
This special VFFS packaging machine comes with different fillers for different applications. The Volumetric Multiple Cavity Filler is ideal for free-flowing powders and granular products such as sugar, salt, pepper, mouth freshener, etc.

The Multi-piston Filler is ideal for packaging liquids and viscous products such as honey, ketchup, mayonnaise, mustard paste, jam, shampoo, etc.; and the Multi-head Servo Auger Filler is consummate at filling non-free-flowing powders such as milk powder, coffee, tea/coffee premixes.

The Multilane Stickpack comes with a CE certified PLC controller that makes it easy to operate and provides the necessary flexibility for product and format changes while maintaining the efficiency of the process.

Easysnap
Nichrome also offers the Easysnap, a revolutionary innovation in single-serve packaging. The sachet has a worldwide patented opening system: fold it in half, with just one hand, to open and dispense the contents.

The machine offers 4 to 8 lanes, rapid conversion to various settings, and filling systems up to 25/30 ml.

CONCLUSION

Nichrome is the quintessential sachet packing machine provider if sachet packing is your desired packaging format. For more than four decades, Nichrome has built its expertise in packaging technology, and today boasts extensive industry and technology knowledge besides having a world-class design and manufacturing facility. As a leading packaging machine manufacturer, Nichrome partners with customers to customise solutions for specific application challenges. From designing the solution to the installation, commissioning, and training of the customer’s staff in the operations and maintenance of the machine, Nichrome provides end-to-end support to its customers. Post-sales too, customers are assured prompt service and genuine spares through Nichrome’s nationwide support network. This allows Nichrome to ensure the efficient working of the machines so their customers get the best productivity and performance from their setups and excellent Returns on Investment.

To know more about Nichrome’s extensive portfolio of automated packaging machines, innovative filling systems and integrated packaging systems, visit www.nichrome.com

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VFFS Machines for Dairy Packaging

The Filpack Series from Nichrome presents pathbreaking technology for milk and dairy packaging. The Filpack Servo 12K, with a speed of 12,000 packs/hour is the fastest milk pouch packaging machine. It can pack CSPP pouches of 200 ml, 500 ml and 100 ml with proficiency and accuracy.

Another machine from the Filpack Series is the Filpack Servo 6K that delivers accurate and properly sealed CSPP pouches at a speed of 6000 packs/hour. The applications of this machine include milk, flavoured milk, lassi, buttermilk, curd.

The Filpack Series also includes:

Filpack CMS 5L

The Filpack CMS 5L from Nichrome is a more versatile machine that can package both liquids and viscous products with a pneumatic filling system for better filling consistency. This machine fills and seals pouches of larger quantities – up to 5500 ml in CSPP format.

The packaging speed goes up to 800 pouches/hour for liquids while it is 400 pouches/hour for viscous products.

Filpack CMD Alpha

The Filpack CMD Alpha is another effective packaging solution for milk and other liquids. This machine is significantly shorter than conventional machines and occupies less floor space as no side opening is required.

Solid-state control technology controls the impulse seal system while there is a specially designed film roll unwinding mechanism for snag-free bag pulling.

This machine comes with twin heads so it is possible to pack two different products at the same time. One can even carry out maintenance on one head while the other is in use.

Filpack Servo Universal

This machine is a nextgen solution for dairy packaging. Filpack Servo Universal is a high speed, versatile performer that serves multiple applications in both free-flowing (milk, buttermilk, etc) and viscous liquids (cream, ghee, etc).

The pack size from this machine ranges from 200 ml to 1000 ml, with output speed reaching up to 5000 packs per hour.

The Double Head Combo model of the Filpack Servo Universal enables customers to fill viscous products on one head and liquid on the other.

Nichrome’s Filpack packaging machines are heavy-duty performers with simple, maintenance-friendly construction. With product contact parts made of SS304 stainless steel and a UV film sterilization system for the packaging material, the Filpack machines are built for hygiene. Optional accessories like balance tanks, SCADA system, automatic CIP system, automatic pouch counting & crating systems etc are available.

Nichrome’s HFFS Series

Bringing in new generation, linear technology, Nichrome’s HFFS packaging machines are versatile and can be used for packing a wide range of dairy powders, liquids and viscous products such as ghee using different fillers. This series of machines also offers superior pouch aesthetics along with a range of pouch formats.

These machines from Nichrome are based on PLCs and have a touchscreen interface. The HFFS machines are compact and adaptable and offer both single and perforated chains of pouches with a quick and easy changeover. Nichrome’s current range of HFFS machines includes the T110, T140 and T170.

Conclusion

Since its pathbreaking start, Nichrome’s capacity and offerings for milk packaging have grown and evolved with every passing decade. Nichrome offers automated packaging machines and integrated packaging systems for a wide variety of dairy products that are liquid (milk, buttermilk, flavoured milk), viscous (ghee, curd) or powders (milk powder).

Nichrome’s dairy packaging machines and systems bring with them certain common benefits such as compact maintenance-friendly construction, high-speed performance, requisite hygiene standards and accurate filling and sealing. Nichrome’s mini dairy plant opens the doors to business opportunities for small farmers. Nichrome customises the solution after partnering with customers to study individual requirements, needs and constraints. Nichrome works hard to ensure that training farmers and their staff to operate the machine is easy and hassle-free.

Nichrome helps even small dairy farmers gain access to modern technology thereby opening the door to productivity and profitability.

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Environmental concerns are forcing the packaging industry to reinvent itself, especially through the use of eco-friendly materials that are less energy-intensive, more easily recycled.While plastic is widely used thanks to its many advantages especially its low weight per unit, glass and metal containers are making a comeback in certain categories, driven by environmental concerns. Even the flexible packaging industry is looking for biodegradable materials.

So packaging is continuously evolving. Technological innovations and growing automation have transformed the industry. Some of the most noticeable developments include:

Connectivity: The various functions involved in packaging are integrated thanks to automation. Users get a clearer picture of the various sub-processes and plant conditions which helps to improve maintenance and optimise packaging processes.

Digital engineering: Most processes are now digitised; manual operations have been replaced by automated speed and accuracy. Errors in the process can also be identified and rectified sooner with digital engineering.

Space saving: The packaging machinery industry is adopting modular machine configuration and re-designing equipment to save space and reduce machine footprint.

Simplicity: The ability of companies to integrate new machines or lines easily into existing systems is essential for them to adapt to the changing technology.The growing need to simplify diagnostics and maintenance is giving birth to more web-based service tools and innovative machine concepts.

NICHROME’S PACKAGING SOLUTIONS

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, it has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

For enterprises big and small, for applications existing and emerging, Nichrome offers infinite possibilities in integrated, automated packaging solutions. With its strong thrust on R&D, Nichrome partners with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant – Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways.

Based in Pune, India, Nichrome’s sales & service network spans India and the world. It has presence in 45 countries and more than 7000 successful installations worldwide.

NICHROME’S OFFERINGS

Horizontal packaging machine, vertical form fill seal machine, tray sealing machine, multilane sachet packaging machine, bottle or tin filling line,blister packaging machine, mini dairy plants, complete end-to-end integrated packaging system, filling systems – the gamut of Nichrome’s offerings is vast and comprehensive.

Nichrome designs and manufactured automated packaging machines for almost any application in Food, Pharma and other verticals.

Nichrome is among the leading edible oil filling machine manufacturers who is equally adept at supplying powder filling machines, salt packaging machines,ketchup packaging machines, milk packaging or grain packaging machines. The Nichrome portfolio also includes shampoo packing machines, cosmetic packaging machine, tablet & capsule packaging lines and even packaging solutions for pet food, dyes & pigments, adhesives, agrochemicals & fertilisers. Indeed the list of applications is endless.

Nichrome’s inhouse R&D works tirelessly to upgrade existing machinery and innovate new solutions that meet the challenges of the times. Compact footprint, advanced technology, high speed performance, ease of operations and long service life are the hallmark of Nichrome’s packaging machines. Nichrome ensures that its machines can be easily integrated (upward or downward) into existing plant systems, and can also be modified to adapt to some changing needs.

A contemporary feature of Nichrome’s machines is the DOIT (data over Internet) which uses Cloud connectivity to provide anytime, anywhere access of the packaging machine. Users can monitor, evaluate and even change machine operation parameters from any connected device, anywhere in the world. Today, more than four decades since Nichrome developed India’s first indigenous milk pouch packaging machine, Nichrome continues to make a mark on the packaging world, leading the way with innovation, technology, quality and service that enhances productivity and profitability for its customer’s business.

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