Why are Jar Filling Machines by Nichrome Reliable for your Grain Industry:

Assures Precision and Uniformity: Achieving precision & uniformity in  filling of grains into jars is vital to meet client expectations. Investing in Nichrome’s high-tech grain packaging machines like rice bag sealing machines, grain packing machines, pulses packaging machines, and seed packaging machines, can help achieve precise and consistent filling. Vertical Form Fill Seal Machines by Nichrome are precisely designed in achieving accurate and consistent packaging results.

Varieties of Jar Size and Shape: Jars come in varieties sizes and shapes, which can create a challenge for uniform filling. Nichrome’s flexible jar filling line can help pack different jar sizes and shapes. Our Automatic Jar Filling Machines are equipped with adjustable filling mechanisms that can ensure efficient filling irrespective of the jar specifications.

Selecting the Correct Packaging Machine Manufacturer: Selecting a top packaging machine manufacturer is crucial to overcome challenges in jar filling machines for grain packaging. Nichrome is a top packaging machine manufacturer that specializes in automated packaging machines and offers integrated solutions for grain packaging needs. Their expertise and experience can provide customized solutions tailored to your specific requirements.

Handling HDPE Bag Filling: HDPE bags are commonly used for bulk grain packaging. To streamline your industry, invest in Nichrome’s HDPE Bag Filling Line Systems and Automatic HDPE Bag Filling Machines. These machines can efficiently fill and seal HDPE bags, ensuring high productivity and minimizing manual labor.

Preserving Hygiene and Food Safety: Hygiene and safety are paramount in grain packaging. We are prominent jar filling machine manufacturers that design machines with easy-to-clean, food-grade materials, and have hygienic filling mechanisms.

Incorporating Automation for Efficiency: Automation plays a significant role in overcoming challenges in jar filling for grain packaging. By integrating automated packaging solutions, such as bulk bag filling machines and jar filling machines, you can enhance efficiency, reduce manual labor, minimize errors, and improve overall productivity.

Wide range of packaging solutions from Nichrome that are used in the grain packaging industry:

HDPE Bag Filling Line Systems: High-density polyethylene (HDPE) bags are widely used in grain packaging. HDPE bag filling line systems allow  efficient filling and sealing of bags, guaranteeing proper containment and safety of the grains.

Vertical Form Fill Seal (VFFS) Machines: VFFS machines are versatile packaging machines used in the grain packaging industry. These machines from Nichrome are capable of  forming bags from roll stock, filling them with grains, and sealing them. The Vertical Form Fill Seal Machines offer a fast and automated solution for packaging.

Jar Filling Machines: Jar filling machines are designed for packaging grains in jars, providing convenience and ease of use for consumers. Jar filling machines by Nichrome come with accurate filling, precise sealing, and attractive presentation of grains in jars.

Bulk Bag Filling Machines: For extensive grain packaging, bulk bag filling machines are the best solution provided by Nichrome. These machines can handle a substantial quantity of grains and efficiently fill and seal bulk bags, confirming efficient packaging.

In conclusion, the challenges in jar filling for grain packaging can be overcome with the right approach and solutions. Investing in Nichrome as the leading packaging machine manufacturer, embracing automation, and maintaining hygiene and food safety standards are key factors in achieving successful jar filling operations.

To  make your industry grow efficiently, choose Nichrome for the best bottle filling machine, ghee jar filling machine, powder jar filling machine, tin filling machine, oil tin filling machine, CAN seamer machine and many more. Choose Nichrome! Choose the best.

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Although grains are annual crops, they are consumed throughout the year. In general, grains are characterised by good storage stability, however they do get affected by high humidity, attack by pests, rodents, insects, etc., and physiological factors such as respiration and consequent heat build-up in the grains.

Hence, proper and safe storage methods need to be adopted till the grains are consumed. Proper packaging processes and packaging materials can help to achieve satisfactory storage.

Usually, before bulk packaging and storage, grain manufacturers/marketers fumigate their grains to diminish microbial growth and increase shelf life.

Packaging of grains and pulses must provide protection against 4 types of risks:

1. Biological – insects, rodents, micro-organisms, etc.

2. Physical -temperature, humidity and losses caused by improper sealing/seaming of the bag.

3. Chemical – moisture and oxygen

4. Physiological – respiration and heating of the product

CONSIDERATIONS FOR GRAINS AND PULSES PACKAGING

To protect the products and retard deterioration, grains need to be packed in functional packaging with the following qualities:

1. Ability to protect the contents from spoilage and pilferage

2. Offer protection against environmental conditions – barrier against moisture

3. Be insect-resistant to prevent insect infestation and insect damage

4. Offer protection against micro-organisms – provide oxygen barrier to prevent their growth

5. Strength to withstand transportation, handling and storage

6. Be economical, easily available and disposable

7. Conform to food laws & regulations

8. Assist in selling with attractive graphics for retail appeal

NICHROME’S GRAIN & PULSES PACKAGING SOLUTIONS

Nichrome offers a wide range of vertical form fill seal machines (VFFS) and horizontal form fill seal machines (HFFS) for automatic, high-speed packaging of grains, pulses and seeds, as per the latest industry norms and requirements.

Nichrome’s VFFS range

Grains & Seeds Packaging Machines like the Excel Plus series offer innovative packaging solutions that follow stringent packaging quality standards for grains and seeds.

The Excel series includes:

Excel 400 Plus Intelligent Electronic Weigh Filler: This grain packaging machine packs in a variety of standup pouches as well as CSPP pouches – in quantities up to 10 kg.Key features include print mark scanners, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance.

Excel 400 Plus Cup Filler: This CE marked PLC controlled automated packaging machine is designed as per stringent quality standards and can be easily integrated with upstream or downstream systems. Besides grains, pulses and sugar, this rice packaging machine can also be used for detergent packaging.

Excel Vertipack 320: India’s first vertical pouch grain packaging machine from Nichrome! With its high-speed performance, sturdy design, online check weigher & metal detector, compatibility with multiple fillers, and a variety of standup pouch formats, Excel Vertipack 320 assures you robust performance with unmatched versatility.

The VFFS range also includes:

Sprint 250 Intelligent Weigh Filler: For pouch quantities up to 2 Kgs, Nichrome’s SPRINT 250 PLUS series offers speed, accuracy and efficiency for flexible packaging of a wide variety of snacks, grains, powders, etc. Besides grains, this rice bagging machine is also suited to packaging tea, whole spices, seeds and sugar.

Wing 200 E-line: This is an entry-level pulse packing machine, innovated by Nichrome, especially for startups and SMEs. It packs grains, pulses, sugar and other products up to 1 kg quantities in CSPP bags.

Nichrome’s HFFS range

Nichrome’s HFFS packaging machines bring you new generation, linear technology from Europe. The Series is versatile, and can be used for packing a wide range of pulses, grains, seeds, and even other liquid and viscous products using different fillers. The Series also offers a range of pouch formats with superior pouch aesthetics.

Models in this series include the T110, T170 and T140. These are all PLC based machines with touch screen interface. Well-designed duplex modules are available for higher outputs.

CONCLUSION

If you’re looking for a high-performance, reliable grain filling machine or pulses packing machine for your factory, or want to get the best dal packing machine price, it’s worth giving Nichrome a call. Nichrome has a 40+ years track record as top packaging machine manufacturer, and is recognised as a leader in packaging technology with a wide, proven range of automated packaging machines, filling systems and integrated packaging solutions – Nichrome is certain to provide the most appropriate, cost-effective solution for your needs.

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Whether it is a vertical form-fill-seal machine or horizontal form-fill-seal machine, the filler plays a crucial role in fast and accurateoperations. In the food industry, fillers are used for filling flexible pouches, cans, bottles, etc. In the pharma industry, filling systemsensure accurate and sterile discharge of the product into syringes, vials, capsules, sachets and bottles.

Depending on the type of product to be packaged, filling systems are selected. Liquid packaging or grain packaging, snack packaging or oil packaging, sugar packaging or ready-to-eat food packaging – different products require different filling systems. Factors such as container size, may play a part in selecting specific filling machinery, or in customizing the machinery, but there are two basic criteria packagers followwhen deciding which filling system to use for their product.

MAIN CRITERIA WHEN CHOOSING A FILLER

Level of automation:

Filling machines or fillers are manufactured to work with automated packaging systems. They can also be manufacturedto work as stand-alone, semi-automatic machines, combining the filler with say, a capping machinery.

Knowing how many packs per minute, hour or day you need to fill will help to identify the level of automation necessary for your filling machine. High production levels may require an eight head automatic filling machine, and the filler could be designed to allow additional heads to be added in the future.

Filling principles:

The unique trails or characteristics of the product to be packed determine the filling principle. The working of a milk filling machine will differ from a powder filling machine; an automatic sugar filling machine requires a different filler than what is used by an edible oil filling machine.

For example, gravity fillers areideal for thin, free-flowing products. Thicker, viscous products require more than gravity to complete the filling process, so a piston filleror pump filling machine is more suited to filling viscous products.

NICHROME’S INNOVATIVE FILLING SYSTEMS

As India’s leading provider of integrated packaging solutions, and proven packaging machine manufacturer, Nichrome offers a range of filling systems for a wide range of Food, Pharma and other products. Whether you are investing in a new VFFS packaging machine; looking to upgrade an old one or want to use your current automated packaging machine for packing new products, it’s worth taking a look at Nichrome’s innovative filling systems.

Nichrome offers an exclusive portfolio of filler-weighers for diverse applications. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater efficiency, speed and versatility.

Intelweigh Multi Head Weigher:

This filling system has 10 weigh heads and a combination volume of 3000 cc. It is the ideal filler for solid products such as tea, sugar, rice, pulses, snacks, and other free-flowing granular products.

Features include:

• Bucket volume: 1.3 l
• Accuracy: 0.2 to 2 gm
• Weighing range: 10 gm to 1000 gm
• Speed: 70 dumps per minute
• Product contact parts: SS 304
• Display: 7 inch touch screen
• Buckets open and close with stepper motor
• Weighing method with load cell

Intelweigh Combi Filler DH:

This filling system is an aesthetically improved machine ensuring safety for users. It is the ideal filler for solid products such as seeds, whole spices, grocery products, Indian namkeen, etc.

Features include:

• Accuracy % sd: 0.5% /0.2%
• Weighing range: 50 gm to 2 kg/500 gm to 5 kg
• Speed: 40-50 dumps/minute for 1 kg; 15-20 dumps/minute for 5 kg
• Display: 7 inch touch screen
• Air consumption: 0.15 CFM at 6 bar
• Connected Load/Head: 0.25 kW
• Built in safety door guards with machine off interlock
• Broad range of filling capacities available

Easyfill Servo Auger:

For food packaging of powders such as spices, atta (flour products), milk powder, nutraceuticals, coffee powder, premixes, instant mixes, even agro chemicals and pesticides, Nichrome’s Easyfill Servo Auger provides accuracy, speed and efficient performance.

The auger is available in different finishes as per customer’s requirement. Choose from buffing, Teflon-coating or Nedox coating.

A unique feature of this filling system is its split hopper which facilitates cleaning and easy changeovers.

Other features include:

• Filling capacity: 5 cc to 2000 cc
• Servo driven auger mechanism
• Contact parts: SS 304 or SS 316 depending on product
• Gaskets: PTFE/Food grade silicon rubber
• Hygienic construction
• Structure: MS powder coated
• Hopper: inside buffing, outside matt finish
• Facilitates easy cleaning

SUMMARY

Filling systems or fillers play a vital role in the efficient operation of packaging machines. Nichrome manufactures fillers using advanced technology and user-friendly design for a wide gamut of applications.

Nichrome is not only a leading packaging machine manufacturer, it is also a recognized automatic filling machine manufacturer. With a range of filling capacities and built-in safety features, Nichrome’s filling systems can be integrated easily into existing packaging machines for greater efficiency, speed and versatility. With over 4 decades in the industry, and proven expertise in automated packaging technology, Nichrome will partner to develop and deliver the most apt and cost-effective integrated packaging solution for your industry.

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