In the food manufacturing industry, accuracy is a crucial factor that determines the quality and consistency of the end product. In the food and beverage industry, accuracy plays an even more significant role as any inconsistencies in the final product can lead to a decrease in customer satisfaction, brand image, and sales. One of the critical areas where accuracy plays a significant role is in the jar filling process.

What are jar filling machines?

Jar filling machines are used to fill containers with a variety of products, such as sauces, jams, pickles, and other food items. The accuracy of the filling process ensures that the correct amount of product is dispensed into each jar, which leads to consistency in the final product. Inaccurate filling can result in underfilled or overfilled jars, leading to customer dissatisfaction and wastage of raw materials and resources.

There are several reasons why accuracy is essential in jar filling machines for product consistency. First and foremost, accuracy ensures that each jar contains the same amount of product, leading to consistent product quality.

Importance of accuracy in jar filling system for product consistency

• Machine Calibration: The jar filling machine needs to be calibrated accurately to ensure that it dispenses the exact amount of product into each jar. The calibration process involves adjusting the filling parameters such as the fill speed, fill time, and nozzle size, to ensure that the machine dispenses the right amount of product.

• Product Viscosity: The viscosity of the product being filled affects the accuracy of the filling process. Thicker products, such as peanut butter or honey, require a slower filling speed and a larger nozzle to ensure that the correct amount of product is dispensed.

• Container Size & Shape: The size and shape of the container can also affect the accuracy of the filling process. The machine needs to be set up to accommodate the specific container size and shape to ensure that the product is dispensed correctly.

• Machine Speed: The speed at which the machine operates can affect the accuracy of the filling process. If the machine is running too fast, it may not dispense the correct amount of product, resulting in underfilled or overfilled jars.

• Maintenance: Regular maintenance of the machine is essential to ensure that it operates accurately and consistently. Any wear and tear on the machine components can affect the accuracy of the filling process.

• Operator Training: Proper training of the machine operator is essential to ensure that the machine is operated correctly and that the filling process is accurate. The operator needs to understand the calibration process and the specific requirements of the product being filled.

In conclusion, the importance of accuracy in jar filling machines cannot be overstated. Accurate filling ensures product consistency, regulatory compliance, and cost savings for the manufacturer. Nichrome, a leading manufacturer of packaging solutions in India, understands the importance of accuracy in the filling process and offers a range of jar filling machines that provide accurate and consistent filling. With Nichrome’s machines, manufacturers can ensure that their products meet the highest quality standards, regulatory requirements, and customer expectations. Nichrome is one of the best innovative solution providers in carton packing machine, auto case erector, bulk bag filling machine, ghee jar filling machine flow wrap machine and horizontal flow wrap machine, tin can filling and sealing machine, bottle capping machine, automatic bottle filling machine and shrink wrapping machine. Contact with Nichrome today for the best & most innovative solutions.

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Nichrome’s tin filling machine line or tin packing line is a robust, low-maintenance system made for accurate and efficient performance. The programmable logic controller (PLC)-fitted line features a digital liquid crystal display (LCD) touchscreen with settings. It also has safety enclosures with interlocks for rotary parts. Various tin sterilization and cleaning options are available from Nichrome.

Tins are used mainly in the food and pharma industry where barriers are extremely important. They provide safety, durability, and convenience. This makes them the preferred choice for packaging coffee powder, milk powder, baby formula, spice powders, nutritional supplements and more.

Can (or tin) sealers          

A can (tin) sealer is a machine that seals the can lid to the can body in a way that is completely airtight. The lid of the can is usually made of tin-plated steel. The material for the body depends on the product being canned.

It can be made of metal, paperboard, or plastic. The can sealer interlocks the outer end of the lid with the top part of the can body. This process is called double seaming. The double seam creates a strong mechanical joint to seal the product inside the can. In addition to the mechanical interlocking, a sealing compound is attached to the curl of the lid. This makes the seal not only strong but also airtight.

Tin Packaging Machine Line

Tins for filling come in various formats like tin with sealing, tin with capping and composite tins. They are used to fill snacks, ready-to-eat food, liquids, powder, spice, coffee etc. Among the non-food applications, tins are packed with agrochemicals, adhesives, paints, wall putty, dyes & pigments etc. Metal is a preferred packaging material. Even as newer packaging materials are introduced each day, metal packaging retains its charm and utility.

Nichrome’s Tin Packing Machine Line

Nichrome offers an efficient tin filling line system that helps you meet your packaging needs. Just change the filler to fill different products, and this innovative packaging solution will enable tin packaging in stock keeping units ranging from 100 gm to 1000 gm.

Whether it is milk powder, spice powders, seasoning powders & pharma powders or pulses, grains, sugar or tea, Nichrome’s tin filling line guarantees high-speed, accurate filling. Nichrome’s tin filling line system includes a turn table for empty tins, and an inverted tin cleaning machine.

The line system also features a UV chamber, dial indexing unit for twin tin filling, two servo auger fillers, seamer, date batch coding system, capping machine (lid pressing unit), cap elevator with storage silo and turn table for filled tins.

The Nichrome Edge

In a Nichrome tin filling machine, by changing the filler, one can pack a wide range of food and non-food products in tin or composite tin containers. Our line is especially geared for pharma powders and detergent powders.

Nichrome is India’s leading provider of integrated packaging solutions offering a gamut of tin packaging machine use-cases, filling systems and turnkey projects for the dairy industry.

Stable and beautiful packaging can increase the value of milk powder to consumers by providing a sense of hygiene, nutrition, taste, and security. Nichrome milk powder packaging technology can be used to package milk powder and various other perishable food in tin cans.

Nichrome’s tin filling and sealing line can be used for all sorts of liquid or viscous fluids. It comes with a servo gear pump, flow meter, piston, electronic weigh filler (EWF), multi-head weigher (MHW), cup filler and works at a filling range of 50 ml to 5,000 ml. It functions at a top speed of 100 cans a minute.

Secondary Packing

Nichrome can also help with secondary packaging solutions, and integration with existing systems. Secondary packaging is the first thing your customer sees when picking up your products and browsing retail shelves. Secondary packaging is any type of outer material that protects food, drink, and consumer goods throughout transit.

Secondary packaging lets your audience know more about your product and surrounds primary packaging to ensure products stay in pristine condition. Simply put, secondary packaging solutions are the repacking already packed products. Secondary packaging products help in maintaining quality and standard and keep count of the number of pouches and boxes.

Secondary packaging machines from Nichrome carton packing machine manufacturing plant are designed around three basic concepts: versatility, ergonomics, and optimised efficiency for a small footprint.

Conclusion

If you are on the lookout for a tin packaging machine, tin seamer machine, bottle filling machine, cartoning machine, bulk bag filling machine, box packing machine, flow wrap machine, ghee jar filling machine, manufacturers, snack packing machine, oil filling machine, shampoo packing machine, powder filling machine, sugar packaging machine– whatever may your requirements be, Nichrome has the capability and expertise to cater to your exact need.

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About Nichrome India Ltd

Nichrome is among India’s foremost packaging machine manufacturers and provides integrated packaging solutions for a diverse range of applications across Food, Pharma and Non-food industries. With over 4 decades of industry experience and authentic expertise, more than 10,000 successful installations and a presence in 45+ countries – Nichrome offers a product range and the capabilities to deliver the ideal cost-effective solutions.

Nichrome has a practice of partnering with its customers to configure the ideal solution. Its expertise, technology, R&D and manufacturing facilities allow Nichrome to deliver the perfect customised solutions. Nichrome also offers training for their customers’ staff on the operation of the machine and promises prompt service and maintenance support. With Nichrome as your packaging partner, you’re certain of overcoming your packaging challenges!

Integrated Packaging Solutions from Nichrome

Packaging line efficiency as well as the choice of packaging partner are significant considerations for food manufacturers. Among the primary requirements these manufacturers have is the capability of the packaging solution supplier to manufacture and configure a fully integrated line – from primary to secondary to tertiary packaging. The benefits of such a packaging partner include single-source convenience, improved compatibility between machines in the line, and overall layout flexibility.

The goal of integrated packaging solutions providers like Nichrome is to provide fully functional turnkey packaging lines configured according to the customers’ specific requirements. Installing such an integrated packaging line simplifies the customers’ operations and saves time

Considerations for Integrated Packaging Lines

Some of the considerations when configuring integrated packaging lines include:

• Desired production speed
• Layout design and floor space utilization
• Possibility of further expansion
• Packaging line workflow

Nichrome at ANUTEC International FoodTec India 2022

Nichrome will be showcasing its products at ANUTEC International FoodTec India 2022, where the star of the show will be their Flexiwrap 700 Flow Wrap Machine – a high-grade secondary packaging horizontal flow wrap machine in their range.

What is Secondary Packaging?

Secondary packaging is the additional layer of packaging for products applied post primary packaging to group a certain quantity of products into a single SKU. The main role of secondary packaging is to provide protection to the products moving through the supply chain. It also preserves the robustness of the primary packaging.

Secondary packaging also permits the transportation of large quantities of the packaged product from the manufacturer to the end-user or point of sale.

Benefits of Secondary Packaging:

• Saves time, space, labour, reduces waste material
• Eases handling during transportation & storage
• Overcomes manual and possible disorderly packaging
• Ensures accuracy of weight and pouch count
• Enhances productivity
• Provides excellent ROI
• Allows the conveying of branding and marketing information

Nichrome’s Secondary Packaging Solution – Flexiwrap 700 Flow Wrap Machine

The Flexiwrap 700 Flow Wrap Machine forms CSPP flow-wrapped pouches with a wide range of layflat widths up to 700mm.

It operates as follows:

• Manual product feeding to a specialised conveyor
• Automatic flow wrapping

Salient Features:

• Intermittent motion
• SS 304 construction material for contact parts
• Quick changeover design
• Storage of different recipes through PLC programs
• Center seal and center conveyor driven by a Servo motor
• Side seal driven by pneumatic cylinder
• Compatible with BOPP/PPE laminates
• Speed of up to 60 packs/min

Conclusion

Whether you are deciding on a Horizontal cartoning machine, automatic bottle filling machine, powder filling machine, tin packing machine, horizontal flow wrap machine, bulk bag filling machine, ghee jar filling machine, powder jar filling machine – whatever your requirements may be, get in touch with Nichrome.

Make the most of the available space, and enhance efficiency and use of resources with Nichrome’s bespoke secondary and tertiary packaging solutions. With expertise developed over 4 decades in the packaging industry, and proven in more than 10,000 installations across 45 countries over the globe, Nichrome is your definitive single-source partner for the most effective end-to-end integrated packaging solutions. Visit www.nichrome.com to learn more!

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