With India’s snack market growing in leaps and bounds, traditional namkeens are in demand – as they are all-time favourites. However, considerations regarding hygiene and comfort have forced namkeen makers to adopt the latest trends in packaging to retain their spots on retail shelves.

Nichrome’s offerings include comprehensive packaging solutions for Indian namkeen packaging, in addition to other snacks such as wafers, nuts, dry fruits etc. These snack packaging machines are also capable of use in other applications such as sugar, grains, pulses, pasta, soya chunks etc.

Every automatic packaging machine from Nichrome comes with the latest technology, with the focus on ensuring the freshness, crispness and shape of the snacks.

Benefits of using Nichrome’s Namkeen packaging machines for snack manufacturers:

• Wing 200 E-line Snack Pack

The Wing 200 is an exclusive packaging solution from Nichrome designed for startups and small-medium enterprises. It comes with Nichrome’s extensive expertise and its reliable technology in a compact, affordable design that is configured to fit relatively modest space, budget and performance requirements.

It has the capacity to pack CSPP pouches at a rate of 80 pouches/min.

• Excel Vertipack 320

The Excel Vertipack 320 is yet another versatile innovation from Nichrome and India’s first vertical pouch packaging machine. The Excel Vertipack 320 was designed for packaging dry fruits, snacks, pasta, grains etc in a number of standup pouches with or without zippers.

Excel Vertipack 320 comes with the assurance of robust performance and unmatched versatility with its sturdy design, online check weigher and metal detector, compatibility with multiple fillers, and an abundance of other features.

• Sprint 250 Snackpack

The Sprint 250 Snackpack was designed particularly for the snacks and namkeen industry and offers quick and easy tool-less changeover of parts resulting in minimum product fall height.

The Sprint 250 Snackpack’s construction is HACCP & GMP compatible and can pack a wide variety of namkeens, snacks and related food items in various pouch formats such as Gusset with D-cut, Gusset and CSPP. It has a perforation system that allows for the production of chains of small pouches. It has an output speed of 150 packs/min.

• Excel 400 Plus Multihead Weigher

Coming with the added advantage of automation, the Excel Plus series is equipped with CE marked PLC controller and touchscreen. Some significant elements of this series are static charge eliminators, print mark scanners, servo motor driven bag length control system and adjustable cross-sealing jaws for the best performance. It can be easily integrated into upstream or downstream systems as well.

This series is compatible with a range of fillers which makes it a genuinely versatile solution for snacks, powders grains, granules, snacks etc. It can pack in a variety of pouch formats such as Pentaseal, 4 line seal, CSPP, Gusset and Pentaseal with D cut.

• Sprint 250 Plus Multihead Weigher

The Sprint 250 Plus from Nichrome offers accuracy and efficiency for the flexible packaging of a diverse range of snacks, grains and powders and can package pouch quantities up to 2 Kgs with an output speed of up to 150 packs/min. Being an automated packaging machine, the Sprint 250 Plus comes with CE marked PLC and a touchscreen HMI. The servo motor driven sealing system is very effective at sealing while maintaining pressure levels. It offers a perforation system to deliver a chain of small pouches and is programmed to pull the exact length of film required for packaging.

Nichrome offerings also include a range of HFFS Namkeen packaging machines with the latest linear technology from Europe. These machines are quite versatile and can be deployed to pack a wide range of powders, grains, snacks, liquids and viscous products with a range of fillers. This series offers a variety of pouch formats with superior aesthetics.

The HFFS machines have a touchscreen interface and are based on PLCs. With a compact and versatile design, this series offers both single and perforated chain of pouches with quick and easy changeovers. Duplex modules are optional for higher output requirements.

The Nichrome-Edge

When it comes to selecting a packaging partner, the decision often comes down to factors like cost, efficiency, customization options, and durability. To help you make an informed choice, here’s a quick comparison of Nichrome’s Namkeen packaging machines against other brands:

As you can see, Nichrome stands out as one the leading snacks packaging machine manufacturers with its competitive pricing, high efficiency, unmatched customization options, and robust design. Nichrome’s packaging solutions are designed to meet the specific needs of snack manufacturers, ensuring top-notch performance and customer satisfaction.

Why Nichrome is a Leading Snacks Packaging Machine Manufacturer in India?

If you’re a manufacturer of namkeens and other snacks and want to improve your packaging for a wider market, Nichrome can be considered your ideal packaging partner. Nichrome’s integrated packaging solutions are automated with CE marked PLC controllers and a touchscreen HMI for ease of operation and control. These snacks packaging machines can be conveniently integrated into upstream/downstream systems and can be used for a wide range of applications as a result of their compatibility with multiple fillers and quick, tool-less changeover. Nichrome also offers the option of customizing solutions for application-specific requirements. Nichrome will develop a suitable solution after studying your products and the pertinent requirements. Nichrome is one of the ideal snacks packaging machine manufacturers to deliver performance and productivity for your packaging requirements.

The post Namkeen Packaging Solutions from Nichrome appeared first on Nichrome India Ltd.

• Proven Expertise:

With over four decades of experience, Nichrome has honed its skills in the food packaging industry. Our journey is marked by innovation, precision, and a relentless pursuit of excellence. Our automated food packaging machines have advanced technology that helps you deliver the best packed RTE food to your customers.

• Cutting-Edge Technology:

Our food packaging machines incorporate the latest technological advancements, guaranteeing the highest level of efficiency and precision.

• Commitment to Quality

Quality is the cornerstone of Nichrome as a leading packaging machine manufacturer. We prioritize the preservation of your products’ freshness and flavor, ensuring they reach consumers in their best condition.

• Versatility & Reliability:

Our packaging solutions cater to a wide range of RTE products, from instant noodles to gourmet salads as well as cooked meat ensuring that your entire product line is packaged with precision. Nichrome’s reputation for reliability extends to our machines. Our robust, durable packaging machines are built to withstand the rigors of high-volume production.

• Convenience:

Convenience is at the core of RTE products. Our packaging solutions not only preserve freshness but also enhance user-friendliness, ensuring a seamless experience for consumers.

• Continuous Support:

Our partnership doesn’t end with the delivery of packaging machines in India. We provide comprehensive support, including maintenance and training, to ensure the seamless operation of your packaging machines.

• The Art of Freshness:

Food packaging that goes beyond mere aesthetics. It’s the guardian of freshness, flavor, and nutrients. Nichrome’s food packaging machines are designed to embrace this responsibility, ensuring your RTE meal maintains its quality throughout its journey. From automatic packaging machines to horizontal form fill seal machines, each unit is engineered to keep flavors intact, extend shelf life, and minimize food wastage.

The post Ready-to-Eat, Fresh-to-Table: Nichrome’s Packaging Play a Vital Role in Convenience appeared first on Nichrome India Ltd.

With Nichrome’s end of line packaging comes the following benefits:

• Streamlined Operations: Nichrome’s End of Line Packaging ensures a smooth and streamlined packaging process. It involves activities such as case sealing, palletizing, and labeling, which contribute to the final stage of product packaging. By optimizing these processes your businesses can reduce bottlenecks, eliminate unnecessary manual labor, and enhance overall operational efficiency.
• Enhanced Productivity: Our end of line packaging directly impacts productivity. We have a proven track record of well-designed packaging lines, equipped with automated packaging systems and advanced machinery,  that can handle higher volumes of products in less time. This leads to increased productivity, allowing businesses to meet customer demands, fulfill orders promptly, and achieve higher output with fewer resources.
• Budget-Friendly: Our budget-friendly end of line packaging has helped businesses grow sufficiently by saving a handsome amount. Automation and integrated packaging solutions by Nichrome have aided many businesses to reduce their reliance on manual labor, leading to lower labor costs and enhanced cost efficiency. Additionally, streamlined operations reduce waste, minimize product damage, and optimize material usage, resulting in reduced operational costs.
• Improved Product Protection: Proper end of line packaging ensures the safety and protection of products during storage and transportation. By using advanced packaging solutions such as case sealing machines and palletizers, businesses can secure products in sturdy containers, reducing the risk of damage and preserving product quality. This, in turn, enhances customer satisfaction and minimizes product returns or replacements.
• Labeling and Traceability: It also plays a crucial role in guaranteeing conformity with your industry regulations and standards. Our designated labeling and traceability packaging systems enable your businesses to track and trace products throughout the supply chain, assisting quality control, recall management, and adherence to legal requirements.
• Brand Reputation and Customer Satisfaction: Nichrome’s end of line packaging optimistically ensures to improve your brand’s reputation and customer satisfaction. Well-packaged products not only give a professional and appealing look but also reach your customers in pristine condition. This fosters positive brand perception, builds customer trust, and enhances the overall customer experience.

To achieve competent end of line packaging, businesses can leverage advanced & integrated packaging solutions. Nichrome, a top packaging machine manufacturer, offers a wide range of automated end of line packaging solutions such as case sealers, palletizers, carton packing machine, shrink wrapping machine for bottles, automatic case erector, carton box packing machine, automatic carton box packing machine, stretch wrap machine and labeling machines. These highly upgraded machines are designed to streamline the packaging process, increase productivity, and ensure the highest quality packaging for various industries.

Nichrome End of Line Packaging

Nichrome provides comprehensive end of line packaging solutions, including palletization, for both bags and cases. Our customized solutions cater to the unique needs of businesses, ensuring efficient and streamlined operations. We are the pioneers in providing comprehensive end of line packaging solutions to cater the unique needs of businesses, ensuring efficient and streamlined operations.

Our end of line packaging offers customized packaging solutions including:

• Automatic Pallet Dispensing
• Collation using Pick & Place (Robotic / Gantry)
• Palletizer (Robotic / Gantry)
• Multiple Line Configuration Integration
• Stretch Wrapping

In conclusion, Nichrome’s end of line packaging is crucial for businesses looking to optimize their operations, cost reduction, and deliver high-quality products to customers. By investing in advanced packaging technologies and leveraging the expertise of reliable manufacturers like Nichrome, businesses can unlock the benefits of efficient end of line packaging and gain a competitive edge in the market.

The post The Importance of Efficient End of Line Packaging appeared first on Nichrome India Ltd.

A study estimate says that Americans alone buy over 14 million gallons of toothpaste every year. For a little perspective, this is roughly equal to 175,000 bathtubs of the creamy mint stuff. A tube, squeeze tube, or collapsible tube is a collapsible package which can be used for viscous liquids packaging such as toothpaste, artist’s paint, adhesive, and ointments.

The toothpaste packaging process is relatively straight-forward. Toothpaste ingredients are weighed to ensure the correct proportions. Ingredients are then mixed in a stainless-steel vessel (water and the humectant is usually done first). Process temperature and humidity are watched closely to ensure proper mixing.

After the ingredients are mixed, the finished toothpaste is sent to a high-speed toothpaste filling machine where a pump fills each tube through its open bottom. After the tube is filled, the end is sealed (or crimped).

As a secondary packaging process, filled and crimped tubes are inserted into individual retail cartons. The carton packaging machine, which is basically a secondary packaging system, then packs the finished product either through a horizontal cartoner or a vertical cartoner. These cartons are then packed into master cartons that constitute tertiary packaging and shipped to warehouses, distribution centres and stores.

Small sachets are becoming increasingly popular for packaging cosmetic and personal care products like toothpaste, shampoo, gel, and lotions. Nichrome’s packaging machines provide attractive, contaminant-free packaging for such applications.

For projects big and small, for food, pharma & other applications, Nichrome partners through the complete life cycle, innovating and integrating solutions that elevate productivity through performance. Nichrome offers proven expertise and single-source convenience for pre-primary, post-primary end-to-end packing solutions.

Nichrome’s automated packaging machines are the preferred choice for toothpaste tube filling machine. Whether it is economical small packs which enjoy great popularity as they are low cost, prevent wastage and are easier to carry or soft squeeze tubes, Nichrome’s VFFS Multilane and HFFS machines deliver speed, accuracy and versatility for toothpaste packaging.

Multilane Stickpack with Multi Head Servo Auger Filler

For producers supplying toothpaste, to retail chains, travel & hospitality industries, Nichrome’s Stickpack offers unmatched efficiency. Nichrome’s Multilane Stickpack with Servo Auger Filler is a stick pack pouch packaging machine equipped with a CE certified PLC controller that makes it easy to operate and provides the necessary flexibility for product and format changes while maintaining the efficiency of the process.

Multilane Stickpack with Volumetric Multiple Cavity Filler

Nichrome’s Multilane Stickpack with Volumetric Multiple Cavity Filler is a stick pack pouch packaging solution equipped with a product hopper of 25 litres capacity and a mesh at the product inlet to avoid entry of foreign particles. A CE certified PLC controller makes it easy to operate.

Multilane Stickpack with Multi-Piston Filler

Nichrome’s Multilane Stickpack with Multi-Piston Filler is a stick pack pouch packaging machine especially innovated for viscous product packing like toothpaste in convenient, single-serve stick packs. Nichrome’s Stickpack range offers a stainless-steel structure, pneumatically operated piston filler and longitudinal & cross-sealing jaw assemblies suitable for laminates. A CE certified PLC controller makes it easy to operate.

Vertical Cartoner

Explore fast and efficient cartoning with Nichrome’s vertical cartoning machine. This secondary packaging machine has a rated output of up to 120 cartons per minute, and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing.

The machine structure is of sheet metal for durability. Some key features include adjustable carton conveyor with chain type design, servo indexing drive to carton and product chain, motorized carton pick up with vacuum cups, and facility for product insertion inside carton through motor-driven product pusher.

Horizontal Cartoner

Efficient cartoning with Nichrome’s horizontal cartoning machine is a sure winner. This secondary packaging machine has a rated output of up to 180 cartons per minute and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing. Nichrome’s continuous and intermittent automatic horizontal and vertical cartoners can be integrated with primary packaging.

Conclusion

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, we have been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

For applications existing and emerging, we offer infinite possibilities in integrated, automated packaging solutions – as we partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support. Based in Pune, India, our sales & service network spans India and the world. We have presence in 45+ countries and more than 10000+ successful installations worldwide.

The post Nichrome’s toothpaste packaging systems are ‘Mazbooth’ appeared first on Nichrome India Ltd.

Considerations for Efficient and Effective Packaging Solutions

Packaging line efficiency in addition to the choice of packaging partner is a crucial consideration for food manufacturers. The basic demands of these manufacturers include the capability of the packaging solution provider to manufacture and set up a fully integrated line – from primary to secondary to tertiary packaging. The benefits of having such a proficient packaging partner include single-source convenience, improved compatibility amongst machines in the line, and the overall flexibility of layout. A turnkey supplier is a business that provides comprehensive services – from design to manufacturing to installation and after-sales assistance of the packaging line.

The objective for integrated packaging solutions suppliers such as Nichrome is to offer a holistic, turnkey packaging line that is designed and configured according to the specific requirements of customers. The installation of such an integrated packaging line simplifies the customers’ operations and saves time. 

How to pick the most optimal food packaging machine 

When deciding on a food packaging machine, it is important to pick one that aligns best with your business requirements. Some fundamental criteria to consider are: 

• Size and weight of the machine
• Ease of operation
• Cost of running and maintaining the machine
• Flexibility and versatility
• Reliability of the manufacturer 

Nichrome’s Food Packaging Credentials 

Nichrome made its entry into food packaging solutions over four decades ago. The first indigenous milk pouch packaging machine was pioneered by Nichrome more than forty years ago and it has since then continuously enhanced its expertise and product range to encompass the most efficient and economical packaging solutions for the food industry.

If you are looking for automatic packaging machines or Vertical Form Fill Seal Machines, potato chips packing machinesor edible oil filling machines, ketchup packaging machines or sugar packing machines– Nichrome is among the single-source packaging machine manufacturersyou can rely on. 

A major differentiating factor of Nichrome’s food packaging solutions is their immense versatility. A number of Nichrome’s machines are designed to serve a diverse range of applications with just a change in the filling system. Nichrome ensures minimum downtime of its automated packaging machines for processes such as product changeover, change in dimensions or filling weight, cleaning etc.

Nichrome’s Food Packaging Solutions 

Nichrome offers bonafide expertise and single-source convenience from product handling to the end of line solutions & warehousing to provide complete end-to-end packaging solutions.

Nichrome’s primary packaging solutions for food include: 

• Bottle filling line
• Jar filling line
• Tin filling line
• Bulk bag filling line
• Blow Fill Seal (BFS) line 

Nichrome also offers secondary packaging solutions that can be integrated into the primary packaging for effective integrated packaging solutions: 

• Vertical cartoner
• Horizontal cartoner
• Case erector
• Smart case packer
• Auto case packer
• Flexiwrap ST
• Flexiwrap 700
• HDPE bag filling
• Flexibale 450
• Pick and place solutions 

Nichrome’s offerings also include end-of-line systems that can be integrated into the packaging line for true end-to-end integrated packaging solutions.

Nichrome’s end-of-line packaging systems can package both bags and cases and include customized solutions such as:

• Automatic pallet dispensing
• Collation using pick and place (Robotic/Gantry)
• Palletizer (Robotic/Gantry)
• Multiple line configuration and integration
• Stretch wrapping 

How can Nichrome help? 

Nichrome is a pioneer and pathbreaker in the domain of food packaging solutions. Nichrome has been designing and developing food packaging machines, filling systems and integrated packaging solutions for the packaging of edible grains, pulses, powders, liquids, and viscous and ready-to-eat foods.

As a leading provider of packaging solutions in India, Nichrome’s range includes machines and technologies for possibly every food packaging application. 

Conclusion 

If you are on the lookout for a tin packing machine, can seamer machine, bottle filling machine, carton packing machine, bulk bag filling machine, box packing machine, flow wrap machine, ghee jar filling machine, case packer manufacturers,namkeen packing machine, oil filling machine, shampoo packing machine, powder filling machine, sugar packaging machine– whatever may your requirements be, connect with Nichrome.

 Make the most effective use of the available floor space, and enhance the efficiency and utilization of resources with Nichrome’s bespoke integrated packaging solutions in India. Nichrome’s expertise has been developed over 4 decades in the packaging industry and showcased in more than 10,000 installations across 45 countries around the world, Nichrome is your definitive single-source supplier for the most optimum end-to-end integrated packaging solutions. 

Visit www.nichrome.com for further details!

The post Nichrome’s Integrated Solutions for Food Packaging appeared first on Nichrome India Ltd.

Nichrome’s Bottle Filling Line for Liquids

The automatic bottle filling system from Nichrome is an integrated packaging solution that can pack liquids in SKUs ranging from 100 ml to 200 L.

This automated bottle filling system has a diverse range of applications including food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as shampoo, perfumes, handwash; oil and viscous liquids such as ghee, ketchup, chocolate sauce etc.

Being an efficient integrated system for bottle filling and packaging, Nichrome’s bottle filling line includes the following components:

Turntable

UV Sterilisation Chamber

Automatic Bottle Filling Machine

Cap Feeding Elevator

Rotary Bottle Capping Machine

Induction Sealer

Labelling Machine

Date and Batch Coding System

Packing Table

Key Facets of Nichrome’s Bottle Filling Line for Liquids

• Safety device that prevents spillage or dripping of liquids if there is no bottle in the line
• Effectively automated bottling process with automatic cap placing, pressing and screwing features offered
• A multipurpose filling line that can fill a variety of container/bottle types including Glass, HDPE, PP bottles and Metal tins
• SS304, SS3316, and MS painted machine constructions offered
• Precise and accurate line controlled by PLCs
• Designed for fast changeovers of different bottle sizes
• Easy control and operation with digital LCD touchscreen display and settings
• Interlocks for rotary parts in the safety enclosures to prevent accidents
• Numerous bottle sterilization and cleaning options for packaging highly delicate liquids
• Versatile range of SKUs without needing to change parts
• High accuracy and speed with fast cutoff options
• No wastage or spillage with drip-free filling

The post Bottle Filling Systems from Nichrome appeared first on Nichrome India Ltd.

Why go for flexible pouch packaging for gels?

Flexible pouches are better for gel packaging because they:

• Are lighter and provide increased portability for end-users
• Need about 60% less plastic than traditional packaging
• Require less energy to produce
• Emit less CO2 and produce less landfill waste material
• Allow for efficient and economical transportation

Considerations for your gel packaging machine

When you are deciding on a liquid pouch packaging machine, it is essential to discuss your packaging requirements with your packaging machine manufacturer. These include:

Viscosity:

The term viscosity describes the internal friction of a moving liquid. In the case of gel packaging, viscosity has a considerable effect on the rate at which the liquid/gel travels, how long it takes to set in place, and the time it takes to insert the fluid into flexible packaging.

Your packaging machine manufacturer will determine the product filler to be used based on viscosity, to ensure that it supplies the right amount of force in order to generate the desired flow with accuracy and control so that the pouch doesn’t overfill.

Fill Temperature:

Viscosity reduces when viscous products are heated, allowing them to flow more easily. Hence when deciding on the filling system, the temperature at which the liquid is filled is of critical importance.

Protection:

The packaging material you choose needs to be suitable for your specific gel product. It should furnish a reliable barrier to protect against external elements that may end up spoiling your product like dust, moisture, oxygen et al.

Printing:

Customers of today expect in-depth and authentic information about the product and its usage on the pack. This calls for a packaging machine that facilitates this critical requirement and also presents your brand to the world.

Quantity:

You need to decide on a package size and package format – single or multiple dose sachets, larger stand-up pouches with zippers, spouts or handles

Why go with Nichrome?

Nichrome possesses a range of HFFS packaging machines with next-generation, linear technology from Totpack in Spain. The series from Totpack is highly versatile and can be employed to pack a diverse range of powders, grains, snacks, liquids and viscous products, with the use of different fillers. This series also comes with a range of pouch formats that have better aesthetic appeal.

These HFFS machines are based on PLCs and come with a touch screen interface. The design of this series is compact and versatile and can produce both single and perforated chains of pouches with a quick and easy changeover. This series also includes efficient duplex modules for higher outputs.

Nichrome’s Easysnap Technology

Easysnap is a cutting-edge new worldwide standard for single-dose packaging of liquid/semi-liquid products and offers convenience, ease of one-handed opening, complete dispensing of the product and on-the-go functionality.

Easysnap offers many advantages in the packaging of ointments, liquid medications, medicated gels etc:

1. Easy to use
   
   The Easysnap package is designed to be easily opened with one hand only. There is no need to tear, peel, or unscrew bottle caps – you just have to fold and squeeze. It is convenient to use for children, the elderly and disabled people.
   
   
2. Handy Mobility
   
   The Easysnap package can be carried individually in pockets or handbags, or even in greater quantities in packs while avoiding leakage or compression. Its semi-rigid bottom is unbreakable unless it is folded over 90 percent.
   
   
3. Cheap and Ecological

This packaging format has lower production costs when compared to bottles, jars, or thermoformed dose packaging. It does not spread any residue and is significantly easier to recycle.

• Smart Design
  
  Easysnap comes with an ergonomic design and is versatile and stylish. The packaging design can be customized in form and visuals to offer better branding and retail appeal.
  
  
• Hygienic and Clean
  
  With Easysnap, there is no risk of spills or contamination of the product when opening and dispensing as it dispenses the product in a clear and accurate manner.
  
  
• Safe for Consumers
  
  Easysnap packaging delivers exact doses and is easy to dispense which is especially important in pharma products.
  
  
• Minimal Wastage
  
  The design of Easysnap ensures that 98% of its contents are dispensed, leading to less wastage and certainty about the dosage of contents consumed.
  
  
• Beneficial for Manufacturers
  
  The Easysnap technology is simple to customise, brand, deliver and distribute. The stylishly designed pack boosts brand image, and its no-spill, contamination-free features are advantageous for business.

Conclusion

Nichrome is India’s leading packaging machine manufacturer and a capable provider of integrated packaging solutions for a wide range of applications across the Food, Pharma and non-food industries. Nichrome has over four decades of experience and considerable expertise in the packaging industry. It offers a product range that delivers the most relevant and cost-effective automated packaging solution.

Whether your need is for Liquid packaging, solid packaging, viscous packaging; food, non-food or pharmaceutical products; whether you are looking for a Tea packaging machine, Sachet filling machine, Vertical Form Fill Seal Machines, Liquid packaging machines, Spice packaging machine, Coffee packaging machine, Automatic Sugar Filling Machine, Sugar packaging machine – whatever your needs may be, connect with Nichrome.

Nichrome believes in dynamically working with customers to design the most effective packaging solution. With its immense expertise, technology, R&D and manufacturing capabilities, Nichrome can even provide customised solutions to configure the ideal integrated packaging solution for your business requirements.

Nichrome also offers training for customers’ staff and assures quick service and maintenance support. You can easily and definitely overcome your packaging challenges with Nichrome as your packaging partner.

Visit www.nichrome.com to learn more!

The post Gel Your Packaging with Nichrome appeared first on Nichrome India Ltd.

So what is MAP technology?

Modified Atmosphere Packaging is the method of modifying the makeup of the internal atmosphere of a package – usually food packages and medicines – in order to improve the shelf life of the packed products. This technology was developed to deal with the short shelf life of certain food products such as meat, fish, poultry and dairy in the presence of oxygen. The presence of oxygen in the packaging leads to the lipid oxidation of the food product. Oxygen contributes to the shortened shelf life of the fresh produce because it leads to high respiration rates. Even microbiologically, Oxygen catalyses the growth of aerobic spoilage microorganisms. It is plainly obvious that a reduction in oxygen and its replacement with more suitable gases can deter or reduce oxidation reactions and microbiological spoilage.

The MAP process generally involves the lowering of the amount of oxygen in the headspace within the package. Nitrogen – a comparatively inert gas – or carbon dioxide can be used to replace oxygen. The use of active techniques such as gas flushing and compensated vacuum, or passive ones like designing ‘breathable films’ can be used to achieve a stable atmosphere of gases inside the packaging.

Packaging the product in a modified atmosphere needs specialised machinery that can flush out air from the packaging chamber and replace it with another gas or a specifically defined mixture of gases. The product is then sealed in the packaging to ensure that only the modified atmosphere is around the product and unwanted gases are eliminated from the pack.

Cutting edge technologies were needed to be developed to ensure that the mixture of gases is correct, to test the sealed packages for the right mixture, and to ensure that the packaging does not leak.

The Athena Thermoforming Tray Seal Machine from Nichrome

The Italian company Tecnovac is an industry leader in the manufacturing of packaging machines for food products. It has carved out a name for itself in the packaging industry over time with the production of all-round automatic packaging machines for a diverse range of products including food, industrial and pharmaceutical products.

Nichrome – India’s leading packaging machine manufacturer and food packaging solutions provider – has teamed up with Tecnovac to bring its Athena Automatic Tray Sealer to India. The Athena has the capability of packaging food in a modified atmosphere, in any combination of trays and top films for packaging chopped vegetables & fruits, raw & processed meat, fish, frozen food, Indian mithai, namkeen, and ready-to-eat meals such as biryani etc.

The Athena machine is able to seal and pack in a protective atmosphere (vacuum+gas) or with a ‘skin effect’, all types of trays or jars using pre-formed trays. Its strong stainless steel structure and ease of maintenance make the Athena ideal for use in small and medium-sized companies. The combination of these features with an output speed of up to 60 trays per minute makes the Athena easily acceptable to India’s ready-to-eat food manufacturers.

MAP in the Post-Pandemic World

The COVID-19 pandemic has catalysed a number of developments in safety and hygiene in almost every arena. In such a situation, MAP Tray Sealing and the Athena food tray sealing machines offer a win-win situation for both manufacturers and consumers of food items. In India especially, snacks, namkeen and mithai are a beloved part of life. Athena’s MAP technology helps ensure that the food items are packed safely – untouched by human hands – and raises hygiene levels that are a particular concern of all consumers. With MAP tray sealing and automatic vacuum packing machines, manufacturers can ensure the safe and clean production and sale of mithai and snacks that consumers crave.

Conclusion

Nichrome – among the best packaging machine manufacturers – offers the latest, most cost-effective packaging solutions in India, with a comprehensive range of automatic packing machines for the whole gamut of applications in the Food, Pharma and other industries. Nichrome’s offerings are a result of its decades of industry experience, technological know-how, and superb design & manufacturing capabilities. They also come with nationwide support in terms of service and spares. For further information and more integrated packaging solutions, please visit www.nichrome.com.

The post MAP Tray Sealing from Nichrome appeared first on Nichrome India Ltd.

Uttar Pradesh currently accounts for the majority of the ghee market in India, followed by Rajasthan and Madhya Pradesh. Some of the prominent players in the market are GCMMF (Amul), RCDF, Mother Dairy, Patanjali, SMC Foods etc.

Ghee Packaging from Nichrome

Even though ghee has a long shelf life – it can be stored for 6 to 12 months under the right conditions – proper filling and packaging play an important role. The ghee can turn rancid when exposed to heat, light, air, water vapour and certain metals that cause deterioration.

Nichrome’s technology can be used to package ghee in commonly used ghee packaging materials:

Tin Cans: Most commonly used for bulk packs of 5L and 15L. Coated to prevent rusting.

Glass Bottles: Provide excellent protection to maintain the quality of ghee. Normally used for retail packs of 100g to 500g.

Semi-rigid Containers: Generally made from HDPE and provide advantages of being lightweight, economical and easy to transport. These containers come in a few types: blow moulded HDPE bottles, jars and cherry cans; and odour-free PET bottles that act as gas barriers.

Flexible Pouches: The most economical approach for ghee packaging. These pouches need to be made using materials with the following characteristics:

• No reaction with ghee
• Easy availability at low cost
• Non-toxic materials
• Should not let the printing ink penetrate into the produce
• Should have good barriers to prevent spoilage
• Should be able to survive the rigours of transportation

Ghee Packaging Solutions from Nichrome

Nichrome is a ghee packing machine manufacturer whose product range has many solutions for the packaging of ghee to match your space, packaging format and budget requirements.

Some of the more popular ones are:

• VFFS Ghee Pouch Packaging Machine
  
  The Filpack Servo SMD is Nichrome’s most popular ghee packaging machine and is a durable, heavy-duty option, with a touch screen HMI panel and PLCs that control operations. It comes with an enclosed SS cabinet for hygienic operation and also occupies less floor space.
  
  The Filpack Servo SMD operates at speeds of 70-85 pouches per minute depending on the package size and can package ghee and other viscous products such as oil, ketchup, fruit pulp, mayonnaise, curry pastes and even products like grease, paint, adhesives etc.
  
  The pouches are in 3 side seal format and quantities range from 50 ml to 1000 ml.
  
  This machine also comes with independent head operation so one can pack two different products and quantities simultaneously.
• Bottle Filling Line
  
  Nichrome’s efficient integrated system for bottle filling and packaging covers a turntable, UV sterilization chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labelling machine, date & batch coding system, and a packing table.
  
  The system is controlled by PLCs and packs a number of viscous products such as ghee, ketchup, chocolate sauce and more. Some of the other applications of this system include a wide variety of food & beverage products such as flavoured milk, soft drinks, energy drinks, water & buttermilk and non-food liquids such as perfumes, oil, shampoos and handwash with SKUs ranging from 100 ml to 20 litres.
• Tin Filling Line
  
  The Tin Filling Line from Nichrome offers sturdy, low maintenance operation with accurate and efficient performance. This line is controlled by PLCs and has a digital LCD touch screen to display settings and safety enclosures with interlocks for rotary parts.
  
  This is a composite friendly line that offers auto lid feeding, placing, and lid seaming. The machinery can be constructed in SS3014, SS316 and MS painted materials with various sterilization and cleaning options available.

Conclusion

If you want to take advantage of the rising demand for ghee and the cost-effectiveness of flexible packaging, you should consider Nichrome’s ghee packaging solutions. In addition to offering the latest technology, Nichrome also offers the expertise to customise and manufacture solutions for businesses of all scales. Nichrome – among the best food packaging machine manufacturers in India – started operations 4 decades ago as a pioneer in milk pouch packaging machines for India’s White Revolution. In the present day, Nichrome’s know-how and capabilities cover the packaging of a wide range of dairy products. Nichrome has a reputation for being a leading integrated packaging solutions provider and oil packing machine manufacturer and is trusted for the superior technology of its automatic packaging machines, manufacturing capabilities, nationwide service support and trenchant problem-solving skills. Nichrome – as a food packaging machine and automatic oil filling machine manufacturer – believes in partnering with customers through the complete lifecycle of the solution, delivering the most effective application-specific solutions. Nichrome is based out of Pune, India and possesses a service network that spans the world. With a presence in 45 countries and more than 7000 successful installations worldwide, Nichrome is truly a Global Player in its domain.

Visit www.nichrome.com for more information.

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Nichrome is happy to introduce you to this new technology for food packaging.

What are Tray Sealers?

Tray sealers are automated packaging machines that apply plastic film lids to trays of varying materials, sizes, shapes and depths. They are also known as heat sealers, top sealers or tray lidding machines. The versatility of this technology makes it the optimal solution for packaging fresh produce, meats, frozen meals, ready-made meals, snacks and more. In India, their application is growing in the snacks and sweetmeats section with a large number of mithai and savoury items being packaged in thermoformed trays.

How do Tray Sealers work?

Tray Sealers come in two basic formats: semi-automatic and automatic. The process begins with the product-filled trays entering the in-feed conveyor where they get indexed and spaced. They are then picked up by a transfer beam to be transferred within the tooling. The seal plate picks up the product-filled trays and lifts them against the film. The film and trays are then compressed against the heated upper tooling to activate the sealing properties against the tray, while simultaneously cutting the film. Finally, after the necessary seal dwell time has elapsed, the seal station lowers the trays back down and ejects them to the out-feed of the machine.

Tray Sealers from Nichrome

Nichrome, India’s leading provider of automatic packaging machines and integrated packaging solutions has tied up with Tecnovac, Italy to bring the latest MAP tray sealing technology to India’s food industry. The offerings include:

Athena: This is an automatic tray sealer for small to medium production scale, designed for longevity and continuous operation in aggressive environments. The simple and intuitive interface makes it the best choice for most users. Athena is capable of packaging in modified atmosphere any combination of compatible trays and top film studied for such applications. Thanks to the Athena’s strong stainless steel structure, easy maintenance and conformity to hygienic requirements, this machine is ideal for use in small and medium sized companies.

Athena is available in different versions: only sealing, sealing and MAP, sealing/MAP/SKIN, and for trays up to 250mm high.

Olympia: This semi-automatic machine has been designed to package food in sealing alone, in a modified atmosphere or with “SKIN effect”. The compact size and simple use make this machine the ideal choice for those entering the world of professional packaging.

Built entirely in stainless steel, it is fitted with the best components on the market to guarantee performance and reliability.

Olympia too is available in different versions: sealing alone, sealing/gas-vacuum, sealing/gas-vacuum/SKIN-SKIN PROTRUDING, and for high packages up to 250 mm.

Olympia PRO: The Olympia PRO model has been developed to easily pack foods in pre-formed trays.

The semi-automatic configuration with the rotary table and the two vacuum chambers, maximizes the production! In fact, during the packaging cycle, it’s possible to unload and load up the second chamber, increasing productivity.

Why Nichrome?

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, they have been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

For enterprises big and small, for applications existing and emerging, Nichrome offer infinite possibilities in integrated, automated packaging solutions – as they partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

Based in Pune, India, Nichrome’s sales & service network spans India and the world. They have presence in 45 countries and more than 10,000 successful installations worldwide.

Conclusion

Nichrome’s tray sealing solutions, for mithai manufacturers and makers of Indian snacks, ready meals, fresh produce, etc., the Tecnovac range offers unmatched advantages, matched by Nichrome’s proven expertise, sales & service network, and sound installation support.

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