Powder packaging solutions are not limited to spices and milk powder. They cover many bases, from detergent powder packing machines to protein powder packing machines. The pharmaceutical and chemical industries, too, are expanding to the next level and require a huge number of powder-packing machines.

The packaging landscape in India is evolving with some advanced trends. In this blog, we will unpack the key trends behind this evolution, including new technologies and solutions to industry challenges.

Key Trends Shaping the Powder Packaging Industry in India

The powder packaging industry in India is responding to key modern trends, which are outlined below –

• Automation and Efficiency:

Automation is making its way to every sector in the modern era. Packaging Solutions are no exception to this. Automatic powder packaging machines are reducing the labour cost and scope of manual errors. It is significantly accelerating the production lines that avail the businesses with the opportunity to address the ever-growing demand. The precision in the operation safeguards product quality with features like dust extraction and controlled environments, minimizing contamination risks.

• Flexible Packaging Solutions:

Flexible Packaging Solutions have several compelling advantages. Right from its ability to cater to diverse products, various pouch formats and specialized packaging solutions to cater to the unique needs of the product. The considerations of material, cost, shelf life and convenience are at play in the flexible packaging solutions. For example, the automatic spice powder packaging machineprovides many flexible powder packaging materials that provide superior barrier properties, effectively protecting the powder product from moisture, oxygen, and other environmental factors, thereby extending its shelf life. It offers bags or pouches over the rigid containers. This adds convenience in terms of weight, portability, storage, and handling, and it is also economical.

• Sachet Packaging:

The tiny little convenience of a sachet is synonymous with affordability and accessibility. It provides consumers with an option to purchase small quantities of products, making them affordable and accessible to a wider segment of the population. The ease of carrying, storing, hygiene and consumption are the key elements contributing to the trend of sachet packaging. All the small sachets, such as tea, coffee and milk powder packaging solutions, pour in the added on-the-go convenience.

• Customization:

Every product has its unique requirements of packaging in terms of shapes, design, shelf life and much more. Customized packaging solutions stand tall at the forefront in today’s competitive market. The diversity in designs, materials, fillers, seals, shapes and sizes, every factor opens the scope for custom packaging solutions.

Challenges Faced by the Powder Packaging Industry in India

Despite the promising growth trajectory, the Indian powder packaging industry faces several challenges. Let’s look into these

• Maintaining Product Quality and Hygiene: Multiple factors such as moisture absorption, contamination due to external elements or spoilage can easily affect and compromise the product quality. To ensure consumer safety, the packaging must overcome these challenges.
• Ensuring Accurate Filling and Sealing: Leakage, spillage and weight variations in the powder packaging are some major concerns that can result in customer dissatisfaction and financial loss. Hence precise filling and sealing is critical.
• Meeting Stringent Regulatory Requirements: Businesses operating in the Indian market must adhere to stringent regulations set by the Indian Government, from labelling to food safety.
• Adapting to Changing Consumer Preferences: Understanding the evolving consumer preferences and innovating and improving the packaging solutions accordingly are the necessities of the modern Indian market.
• Finding Reliable Packaging Machine Suppliers: Packaging Automation in India has brought immense change to packaging practices. Every manufacturer strives for this efficiency. To match that, selecting the right packaging machine suppliers is essential. Nichrome provides thebest automatic powder packing machines in India and across the world.

Nichrome’s Solutions for the Evolving Market

FromMirchi powder packing machinesto washing powder packing machines, Nichrome understands the specialized needs of the Indian powder packaging sector. With our advanced range of Vertical Form Fill Seal machines, we address the unique challenges of this dynamic market.

1. Excel 400 Plus Servo Auger

Automation using a CE-marked PLC controller and touchscreen HMI is an added advantage of the Excel Plus series. Print mark scanners, servo motor-driven bag length control systems, static charge eliminators, and adjustable cross-sealing jaw strokes for best results are some of the key features. The EXCEL PLUS series offers a variety of fillers, making it a very flexible packaging machine for spices and other powders.

2. Sprint 250 Plus with Servo Auger

Nichrome’s SPRINT 250 PLUS series provides speed, precision, and efficiency for flexible packaging for a diverse range of powders. Either as a food powder packaging solution or a washing powder packaging machine, this machine serves as the perfect powder packaging solution for pouch volumes up to 2 kg. It has a touch screen HMI and a PLC with a CE stamp. Its sealing technology, powered by a servo motor, can efficiently seal while maintaining pressure levels. It has a perforation mechanism to deliver a chain of tiny pouches and is designed to draw the precise length of film needed for packing.

3. Maxima 200/400 with Servo Auger

The MAXIMA 200/400’s small footprint and compact design allow it to take up less room in factories. It has become a go-to solution for many powder manufacturers because of its PLC-based control system and optional interaction with PCs and data processors.

As the names suggest, MAXIMA 200 holds a capacity to pack 200 pouches every minute while the MAXIMA 400 holds a capacity to pack 400 pouches per minute. It is possible to create a single or perforated chain of pouches.

4. Wing Stickpack

For a variety of intricate and user-friendly applications, Nichrome’s Wing sachet packaging machine series provides an effective packaging solution. This creative packaging idea is gaining popularity because of the rising need for single-serve, portable sachets, particularly in the travel and hospitality industries.

Conclusion

The powder packaging landscape in India has a promising future with its legacy of spices and innovations in the pharma and non-food industries. The rising growth of the industry has many driving factors including evolving consumer preferences, automation and technological advancements. As the market evolves, businesses that embrace innovation, prioritize sustainable packaging options, and invest in advanced solutions will be well-positioned to thrive.

At Nichrome, we offer customised packaging solutions to cater to the unique demands of your products. Providing high-quality, reliable, and innovative packaging solutions, we are well-equipped to assist businesses in navigating the evolving landscape of the Indian powder packaging market. Whether it is as small as a Haldi powder packaging machineor as big as an integrated packaging solution for bulk bag filling, we have got you covered. Partner with us to optimize your packaging operations and achieve scalable growth in this dynamic and competitive market.

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When it comes to salt packaging, businesses have a variety of options to choose from to meet their specific needs. Nichrome, a leading salt filling machine manufacturer, offers innovative packaging solutions that cater to the diverse requirements of the industry. Let’s delve into the different packaging formats and the cutting-edge machines provided by Nichrome.

Salt Packaging in Jars

Jars are a preferred choice for salt packaging, ensuring convenience and easy pouring. Nichrome’s edible salt filling machine enables precise and automated filling of jars, maintaining accuracy and efficiency. With advanced features and controls, Nichrome’s wide range of automatic salt filling machines ensures consistent quality and minimizes product wastage.

Salt Packaging in Pouches

Pouches have gained popularity in recent years due to their portability and ease of use. Nichrome’s salt packing machines offer seamless packaging of salt into pouches, allowing for convenient handling and storage. These salt filling machines ensure precise filling, sealing, and packaging of salt pouches, maintaining product integrity and extending shelf life.

Nichrome understands the importance of staying ahead of the competition in the dynamic packaging industry. With our expertise and experience, we offer innovative packaging solutions that cater to evolving market trends and consumer demands. Our integrated packaging solutions encompass various packaging formats, including bottles, pouches, and more, ensuring versatility and adaptability. Nichrome has a wide range of Vertical Form Fill Seal Machines & Horizontal Packaging Machines.

Vertical Form Fill Seal Machines

Nichrome is one of the leading packaging machine manufacturers in India producing state-of-the-art vertical form fill seal (VFFS) machines. These machines efficiently form pouches from flat film rolls, fill them with salt, and seal them securely. The VFFS machines offer high-speed operation, precise filling, and reliable sealing, ensuring optimal productivity and product integrity.

SALTPACK:

The Saltpack VFFS machine by Nichrome is a versatile high-speed packaging machine designed especially for the salt industry. It is specifically built with open construction and robust design to handle rigorous salt packaging.

This machine has a long performing capacity under constant operation. What makes it more reliable for salt industry owners is its low running cost because of the reputed CE marked PLC housed in a dust tight electrical panel for machine control.

Saltpack comes with optional fillers which allows it to pack other free flow & viscous products.

VFFS Multilane Series   

This advanced Vertical Form Fill Seal (VFFS) machine revolutionizes the packaging process by offering multiple lanes for simultaneous packaging.

It is specifically designed to handle a wide range of industries and products. The VFFS Multilane Series delivers exceptional performance and productivity. It allows you to pack multiple products or varieties within the same packaging machine, saving valuable time and resources.

1. Multilane Stickpack with Volumetric Multiple Cavity Filler
   

This is one of the best packaging machines for producers who are supplying free flow products like salt or for instance sugar, pepper, etc. This high-end machine by Nichrome ensures maximum productivity and unmatched efficiency.

Nichrome’s MULTILANE STICKPACK with Volumetric Multiple Cavity Filler is an advanced packaging machine that is prominent in packing pouches. It is designed with a product hopper of 25 liters capacity approx. A CE certified machine with PLC controller that just makes your operation easier than ever.

Nichrome, as a renowned salt filling machine manufacturer, prioritizes quality, reliability, and customer satisfaction. We are also experts in providing the most reliable food packaging machines, liquid packaging machines, spice packaging machines, snack packaging machines, oil packaging machines, powder filling machines, sachet packaging machines, milk packaging machines, shampoo packaging machines and many more.

With our expertise in integrated packaging solutions, Nichrome empowers businesses across industries to achieve efficiency, consistency, and product excellence.

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…And Nichrome India Limited’s integrated tin packaging solutions such as its powder filling machines, and tin packaging machines are regarded as the industry standard. Nichrome can provide both standardized and fully customizable powder packaging solutions for both the food and nutraceutical industry.

Nichrome’s Powder Packaging Solutions

Nichrome’s tin filling machine line for powders and tin packing line for powders are robust, low maintenance-driven and made for accurate and efficient performance for powder packaging in tins.

The programmable logic controller (PLC)-fitted line features a digital liquid crystal display (LCD) touchscreen with settings. It also has safety enclosures with interlocks for rotary parts. Various tin sterilization and tin cleaning options are available from Nichrome.

Tins for powder filling come in various formats like tin with sealing, tin with capping and composite tins. They are used to fill snacks, ready-to-eat food, liquids, powder, spice, coffee etc.

Why Nichrome?

Nichrome offers an efficient tin powder filling line system that helps you meet your packaging needs. Just change the filler to fill different products, and this innovative packaging solution will enable powder tin packaging in stock keeping units ranging from 100 gm to 1000 gm.

Whether it is milk powder, spice powders, seasoning powders &pharma powders or pulses, grains, sugar or tea, Nichrome’s tin packaging machine, powder filling machine, oil tin filling machine, and tin filling and sealing machine are always the talk of the industry.

Nichrome’s tin filling and sealing machines, tin packaging machines, powder filling machines, oil tin filling machines, denote peace of mind for the packaging industry.

Powder Packaging Par Excellence

Nichrome’s tin filling and sealing machines for powders guarantee high-speed, accurate filling. Nichrome’s powder tin filling line system includes a turn table for empty tins, and an inverted tin cleaning machine.

The line system also features a UV chamber, dial indexing unit for twin tin filling, two servo auger fillers, seamer, date batch coding system, capping machine (lid pressing unit), cap elevator with storage silo and turn table for filled tins.

Powder Filling and Sealing

In a Nichrome powder tin filling and sealing machine, by changing the filler, one can pack a wide range of food and non-food products in tin or composite tin containers. Our line is especially geared for pharma powders and detergent powders.

Secondary Packaging

Nichrome can also help with secondary packaging solutions, and integration with existing systems.Secondary packaging is the first thing your customer sees when picking up your products and browsing retail shelves.

Nichrome also provides a wide range of automated packaging systems for bulk packaging machines, secondary packaging solutions such as wrapping machine, horizontal wrap machine, cartooning machine, and box packaging machine. Nichrome trains your staff in machine operations and provides after-sales support.

Nichrome’s fast and efficient box cartooning machines, is a secondary packaging machine has a rated output of upto 180 cartons per minute and handles a variety of cartons with option of both side tuck-in, both side gluing or top tuck-in with bottom gluing.We offer both continuous and intermittent fully automatic cartooning machines which we integrate with primary packaging.

Other Automated Packaging Lines

Nichrome’s automatic bottle filling system  is an integrated packaging solution that can pack liquids and powders in stock keeping units (SKUs) ranging from 100 ml to 200Litre.

For producers supplying non-free flowing powders such as milk powders, coffee powder, tea/coffee premixes, etc. to food chains, travel and hospitality industries, Nichrome offers unmatched efficiency through its range of Vertical Form Fill Seal (VFFS) machines like High-Speed Double Head Wing Servo Auger Filler,can be used for packaging powders like salt.

The Saltpack Vertical Form Fill Seal Machine is a high-speed packaging solution. It is a robust machine with open construction, made of special grade material suitable for salt handling.It involves the lowest running cost through reputed control engineering (CE) marked Programmable Logic Controller (PLC) housed in dust tight electrical panel for machine control.With optional fillers, Saltpack can also be used for packaging other free flow products and viscous products.

Nichrome’s Horizontal Form Fill Seal (HFFS) packaging machines bring you new generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

Conclusion

Nichrome offers a range of proven powder packaging machines for a plethora of free-flowing and non-free-flowing powders across food, pharma, and other industry verticals.Food powder packaging machine or coffee powder packaging machine, detergent powder packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need. While one machine may not be able to package all powders, Nichrome’s powder packaging machines are especially versatile, and one machine can handle several powder applications with easy changeover.

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Powder packaging machines, therefore, play a crucial role. After all, primary packaging is the last step in the manufacturing process. The product that has been produced is filled in packaging that will ensure its protection and safe handling till it reaches the consumer. Problems at the packaging stage mean the entire process suffers in quality or throughput.

Some of the problems faced in dry powder filling machines:

Powder flow properties: Product flowability is of utmost importance. Powder fillers are sensitive to powders that are cohesive. This is especially true for small packaging formats and in cup dosing systems that rely on gravity to fill and empty cups.

The flow in the hopper above the filling head must be good, otherwise, the powder will reach the filling head on an irregular pattern causing deviation in the actual weight packed.

Weight control: The filling process is usually volumetric. This often causes variability in the actual weight filled. The volume of product being moved by the dosing system to a pack must be very well controlled so it results in a constant, consistent weight which is what consumers are paying for.

Leakage of pack: Sealing of the pack must be done without powder sticking in between the 2 sides of the packaging material. This usually happens if the product, while falling into the pack generates dust, and the dust does not settle before the sealing jaws close.

Sanitation: This includes containment, prevention of contamination and cleaning. For both food producers and pharmaceutical manufacturers, product quality is paramount. So, they require packaging equipment that eliminates contamination, while providing containment of dust and spillage, as well as easy cleaning.

POWDER PACKAGING SOLUTIONS FROM NICHROME

Nichrome is a reputed automatic filling machine manufacturer and experienced provider of integrated packaging solutions with over four decades of industry experience. Powder packaging is one of Nichrome’s strong suits. Technology developed for its flagship and fastest powder packaging machine, Maxima 400 is recognised among packaging solution providers.

Nichrome’s strength lies in its in-depth knowledge of different applications. Whether it be spice packaging machines, coffee packaging machines, tea packaging machines, pharmaceutical packaging machines or other powder filling machines, Nichrome studies the specific application and customises solutions for top performance and utmost reliability.

NICHROME’S AUTOMATIC POWDER PACKING MACHINES

Nichrome offers a wide range of VFFS and HFFS powder filling and sealing machines. The impressive list includes:

Maxima 400: With a compact design, Maxima 400 packs 400 pouches/minute in a single or perforated chain of pouches. A PLC-based control system and optional interface with PC & data processors make the Maxima 400 easy to control. No wonder it is a favourite with manufacturers of food powders such as blended spices, ground spices, premix powders, dairy whiteners, soup mixes, etc. The dry powder filling machine is also available in a smaller version – Maxima 200, which packs 200 pouches/min.

Excel 400 Plus Servo Auger: This versatile machine has a CE marked PLC Controller and touch screen HMI besides features such as print mark scanners, static charge eliminator, servo motor driven bag length control system, and adjustable stroke of cross sealing jaws for optimum performance. This spice packaging machine offers many pouch formats and has an optimum bagger speed of 80 pouches per minute.

Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus packs up to 120 pouches per minute with accuracy and efficiency. An automated coffee packing packaging machine with CE marked PLC and touch screen HMI, it has a servo motor driven sealing system that can effectively seal with pressure levels maintained. It is programmed to pull the exact length of film required for packaging and offers a perforation system to deliver a chain of small pouches.

T Series: This is Nichrome’s range of HFFS packaging machines with exclusive linear technology from Spain. T110, T140 and T170 offer a range of pouch formats with superior pouch aesthetics for packaging ORS, pharmaceutical powders, milk powders, coffee, health drinks, instant mixes, premixes and other powders. Duplex modules are available for higher outputs.

Multilane Stickpack with Multi-Head Servo Auger: For convenience and to avoid wastage, the travel and hospitality industry is turning to single-serve pouches of products such as sugar, milk powder, coffee powder, tea/coffee premixes. This multilane powder packaging machine packs such free-flowing powders in single-serve stick packs.

CONCLUSION

When it comes to powder filling and sealing machines, it’s important to find a solution provider who understands the specific needs and challenges of your application and can tailor the solution to match. Nichrome offers a comprehensive range of automatic powder packaging machines in both VFFS and HFFS formats. These machines are hardworking, high-speed performers, providing accuracy, versatility and easy-to-clean convenience. Whether you want a salt packaging machine, spice powder packaging machine, coffee packaging machine, milk powder packaging machine or even agrochemical powder packaging machine – consider Nichrome. Nichrome promises the latest, most cost-efficient technology, along with full installation, commissioning and after-sales support.

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As convenience products become increasingly popular, we can expect more products and varying package formats for products like spice blends, instant coffee and its variants, drink mixes, protein powders, sweeteners, etc.

Challenges of powder packaging

When choosing a powder packaging machine, or even when providing a powder packaging solution, it is essential to study and understand the pertinent characteristics of the specific powder application. Different powders come with their own challenges. Some are free-flowing, others are not. Some, like flour, cause a dusty environment. Certain powders like agrochemicals can turn explosive with certain gases and an electrical spark. Product changeovers can also cause cross-contamination issues.

Some aspects to be considered when choosing a powder packaging machine are:

Is the powder free-flowing? Products such as table salt or sugar flow freely when dispensed, and do not compact when extra pressure is added.

Is the powder non-free-flowing? These tend to be cohesive and compact under pressure. These include products like brown sugar, powdered milk.

How dusty is the powder? Products like flour, when dispensed, form a cloud of dust that travels far and clings to every surface in the vicinity. These airborne particles can cause serious mechanical issues.

There are other aspects to be considered as well, such as bulk density of the product, which all directly determine pouch sizes and attributes, the type of filler required, as well as the packaging speeds that can be delivered.

Nichrome’s Powder Packaging solutions

Nichrome has an automated powder packaging solution to suit every need and challenge. As a reputed automatic filling machine manufacturer and experienced provider of integrated packaging solutions, Nichrome’s technology expertise and in-depth knowledge of different industries and applications are unparalleled. Nichrome offers a wide range of spice packaging machines, coffee packaging machines, tea packaging machines, pharmaceutical packaging machines and other powder filling machines. Nichrome can also customise and adapt solutions for specific requirements.

Nichrome prefers to consult with clients before making a sale. Nichrome provides integrated packaging solutions based on four decades of domain expertise, and in-depth study of every client’s specific requirements, challenges and goals.

The Nichrome range for powder packaging includes:

Vertical-Form-Fill-Seal (VFFS) Machines

Excel 400 Plus Servo Auger: Easily integrated to upstream or downstream machines/systems this versatile machine offers many pouch formats and has an optimum bagger speed of 80 pouches per minute, depending on the pack size and product bulk density.

Sprint 250 Plus Servo Auger: Sprint 250 Plus Servo Auger: For pouch quantities up to 2 Kgs, Nichrome’s Sprint 250 Plus offers speed (up to 120 pouches per minute), accuracy and efficiency for flexible packaging of a wide variety of powders besides snacks & grains.

Maxima 200/400: With a compact design, Maxima 200/400 has a small footprint and produces single or perforated chain of pouches. A PLC-based control system and optional interface with PC & data processors make the Maxima 200/400 a favourite with powder manufacturers.

Horizontal-Form-Fill-Seal (VFFS) Machines

T Series: Nichrome offers HFFS packaging machines from Totpack, Spain. T110, T140 and T170 offer new generation linear technology with a compact design. They offer a range of pouch formats with superior pouch aesthetics. Well-designed duplex modules are available for higher outputs.

Multilane Machines

Multilane Stickpack with Multi-Head Servo Auger: Packs free-flowing powders such as milk powder, coffee powder, salt, sugar, tea/coffee premixes in single-serve stick packs – popular among food chains, travel and hospitality industries.

Conclusion

For a comprehensive range of automated powder packaging machines, few can match Nichrome’s portfolio. Nichrome’s powder filling machines are high speed, high-performance machines providing accuracy, durability and dependable performance for years. They are easy to clean and maintain, offering versatility with easy changeovers. So if you need a packaging machine manufacturer with proven expertise in powder packaging, contact Nichrome today.

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Choosing new pharmaceutical packaging machines can be a confusing, stressful experience. There are so many manufacturers, suppliers and equipment models to choose from, and the cost implications can be huge. Here are some points to keep in mind when selecting your pharma packaging machinery.

1. Output capacity

Output capacity depends on the speed of your machine. Depending on your output requirement, choose a packaging machine that can deliver as per specifications. A machine that runs too fast or too slow can be problematic for your operators.

2. Digital capabilities

The pharma industry runs on the power of information technology and automation. A machine with advanced digital capabilities increases efficiency and enhances ease of use. From touch screens and all-access control to IoT compatible systems – pharma equipment with these capabilities will make your processes more productive, accurate and manageable.

3. Cleaning ease

Cleaning is an essential component of any manufacturing process but it shouldn’t be complicated or involve huge amounts of downtime. Look for a machine that offers easy disconnect features. It will make cleaning faster, easier, and less stressful for your operators.

4. Production scale

Research industry requirements will naturally differ from those of industrial scale production lines. Machines can be of lab-scale and commercial-scale, so being clear about what type of equipment you need will make your selection easier and more effective.

5. Ease of operation

While modern machines are fully automatic, human intervention cannot be completely ruled out. Man-machine interaction still prevails, so you need a machine or pharma packaging line that is easy to understand and operate. Your equipment shouldn’t be so simple as to miss out the latest innovations or technical features, nor should it be too complex to handle. With proper training, your operators should be able to efficiently manage day-to-day operations of the system.

6. Helpful, reliable supplier

Pharmaceutical machinery is a substantial investment, so find a supplier who deals in reputed brands and proven models. Your supplier should also have the knowhow, skills and experience to deliver and service high quality automatic packaging machines. Above all, your supplier should understand your industry needs and criteria, and patiently guide you through the best options.

PHARMACEUTICAL PACKAGING MACHINES FROM NICHROME

Nichrome is the pioneer and leading provider of integrated packaging solutions in India. It has joined hands with global players to bring to India a comprehensive, state-of-the-art range of cost-effective, high-quality filling lines and primary packaging systems for pharmaceutical products.

Strengthened by its own wealth of diversified knowhow and expertise in packaging, Nichrome offers the advantage of pooled expertise, delivering top-quality, technologically advanced solutions spanning the entire value chain of filling and packaging lines for pharmaceutical products.

Pharmaceutical powder packing machines, liquid filling machines, sachet filling machines – Nichrome offers a wide range of automatic packaging machines for the pharma industry. It also offers blister packaging lines capsules, tablets, pills and other pharma/cosmetic products besides solutions for processes such as Granulation, Tablet Compression, Coating, Counting and Filling, Printing, Inspection, Bulk packaging, Labelling and Cartoning.

Integrated solutions include:

• Counting and Feeding systems for tablets/capsules that cover bottle filling & capping, labelling, dessicant & leaflet insertion.
• Injection Automation line for ampoules/vials that cover washing, drying & sterilising, filling and rubber stoppering, and AL-cap sealing.

If you’re considering pharma packaging machine India, contact Nichrome. For 4 broad categories of pharmaceutical products, namely Oral Solid Dosage, Oral Liquid Dosage, Ophthalmic & ENT, and Injectibles (Vials/Ampoules and Pre-filled Syringes) – Nichrome offers advanced technology from international majors, backed by their own expertise, industry knowledge and strong nation-wide sales and service network. Can you ask for anything more?

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Especially if your business deals with fresh, food products, it is essential that the product is weighed efficientlywhile moving at great speed, and filled competently, without waste.

Multi head weigher delivers two main advantages: speed and accuracy. So if you’re looking for an efficient tea packaging machine or coffee packaging machine, namkeen packing machine or any powder packaging machine, a multi head weigher packing machine makes good business sense.

In fact, this machine works well even for products such as sugar, grains, spices, pasta, dog food, etc., which are often considered difficult to weigh efficiently or tend to get stuck within the equipment.

How does a multi head weigher packing machine work?

Basically, a multi head weigher packing machine takes bulk product and weighs it into smaller increments according tothe weight programmed into its software. The bulk product is fed into the scale through the infeed funnel on top. The top cone and feed pans vibrate and gently move the product towards the weigh buckets around the edge of the scale which are constantly weighing the product they contain.

To reach the target weight, the software chooses the sum of a combination of buckets which add up to the correct amount.

Standard multi-head weighers range from 10 to 24 heads. The more weighing heads a system has, higher the possible speeds and greater the accuracy.

Multi head weigher packing machine from Nichrome

Nichrome’s Excel 400 Plus Multi Head Weigher is a preferred choice for packaging snacks such as potato chips, kurkure, namkeen. This vertical form fill seal machine is also used for packing pasta, nuts, dry fruits, seeds, soya chunks, breakfast cereals, whole spices, etc.

Excel 400 packs CSPP, Gusset and Pentaseal pouches of up to 10 kgs weight at speeds that go up to 80 packs per minute.

The best thing about Excel 400 is its versatility. Just change the filler, and it can be used for packing grains and powders too.

Why buy from Nichrome?

Buying a fixed asset like this is an expensive, one-time investment. Of course, you will consider several things such asthe machine’s weight, size, cost, process, construction, etc. Finding a reliable supplier is crucial.

Meeting Nichrome is a good idea. Nichrome is India’s leading packaging machine manufacturer and provider of innovative packaging solutions. As a trusted automatic filling machine manufacturer for over four decades, Nichrome’s packaging solutions India such as oil filling machines, milk packaging machines, spice packaging machine, liquid filling machines, pharmaceutical packaging machines, shampoo packing machines, etc. are all helping enterprises to access packaging efficiency and profitability with their advanced technology and durable performance.

Some important reasons to trust Nichrome:

Durability: Obviously, you want your big investment to work efficiently for years.Nichrome’s technology and manufacturing is proven; their track record for long service life is excellent.

Operating manuals and training: During purchase, Nichrome provides proper manuals and training for your staff to help them understand the technology and working of your multi head system.

Spare parts: Multi head filling machines are made up of countless small mechanical and electronic components. These parts may need replacement. Nichrome assures availability of genuine and accurate spares – to spare you lengthy downtime and ensure machine efficiency.

Maintenance and service: Periodic maintenance and servicing is essential to keep your automatic packaging machine in top working condition. Nichrome has an efficient Service network and offers professional AMCs to help you avoid breakdowns, get the best from your machine. Buying a multi head filling machine from a reliable, proven manufacturer such as Nichrome would ensure you get the latest technology, world-class quality and return-on-investment you seek. What’s more, Nichrome stays committed to your business’ efficiency, and is always available with service, spares and support to ensure you never have to face system slowdown or process downtime.

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In emerging economies however, smaller SKUs such as sachets are in demand because they are more affordable than normal family-size packs. They also induce trial and are therefore the preferred format for FMCG and pharma manufacturers who seek to expand their market into semi-urban and rural areas.

Hence, small, individual packages are growing globally. Individual packs such as sachets and stick packs are universally convenient and becoming increasingly popular.

About sachets and stick packs

• Sachets are small packs, made by sealing flexible packaging material, on three or four sides.
• Sachets are generally flat as opposed to stick packs which have a round or oval cross section.
• Stick packs look like tubes or sticks, and are made by sealing a narrow, tube-like packaging, with a continuous side seam, at both ends.
• Sachets are used in the cosmetics industry for packaging of single-use quantities of consumer goods such as lotions or shampoos.
• Both sachets and stick packs are used in the food industry for packaging small amounts of products such as salt, condiments, sugar, mayonnaise, mustard, ketchup, candies, coffee, dairy whitener, chocolates and much more.
• In the pharma industry, both formats are used for small powdered doses such as probiotics, ORS, vitamin D, wet wipes, tablets, lozenges, etc.
• The hospitality industry relies on stick packs and sachets, where items such as sugar, milk, coffee creamers, drink mixes, yogurts and ketchup are all packaged in these single-serve format
• Compared to stick packs, sachets offer a larger surface area and can be designed in creative shapes to score on branding and point-of-sale appeal

SACHET PACKAGING WITH NICHROME

For high-speed sachet packaging, Nichrome offers VFFS multilane machines: PV-215. These are high speed, flexible, PLC-controlled machines. For practically every application in Pharma, Personal Care, Cosmetics, Healthcare and Food industries, PV-215’s intermittent motion technology ensures efficient sealing and a bagger speed of up to 1000 bags/min.

PV-215 is extremely flexible to accommodate quickly any attachments/additional features at any stage due to its shaft-mounted modular concept. It also offers wrinkle-free sealing and user-friendly web tracking.

Pouch formats include 4 side seal, 4 side seal with v-notch, twin sachets, contour pack, and contour with v-notch – to pack quantities ranging from 5 gms to 2.5 Kg.

PV-215 is suitable for an amazingly large and diverse range of sachet packaging applications.

STICK PACK PACKAGING WITH NICHROME

For stick pack packaging, Nichrome offers the Multilane Stickpack with different filling systems depending on the products to be packed. These machines have up to 10 lanes, depending on the width of the stick pack, and the pouch formats are the centre seal stick pack and centre seal stick pack with v-notch, both singly and in a chain with perforation.

Fillers include:

Volumetric Multiple Cavity Filler: for free-flowing powders and granular products such as sugar, salt, pepper, mouth freshner, etc.

Multi-Piston Filler: for packaging liquids and viscous products such as honey, ketchup, mayonnaise, mustard paste, jam, shampoo, etc.

Multi Head Servo Auger Filler: for non-free flowing powders such as milk powders, coffee powder, tea/coffee premixes, etc.

CONCLUSION

Sachets and stick packs are easy to try, easy to carry and easy to use. No wonder the worldwide market is growing rapidly, offering lucrative prospects for manufacturers.

From a production point of view, sachets and stick packs tend to be more cost-effective, both in terms of manufacturing and distribution than larger packs.

Nichrome’s sachet packaging and stick pack packaging machines can help manufacturers to grow their market share and meet fast-changing market demands. Nichrome’s technology addresses the five key aspects of packaging technology which are:

• Flexibility
• Dosing accuracy
• Performance
• Hygienic design
• Overall Equipment Effectiveness (OEE)

Whether it is sugar packaging, coffee packaging, ketchup packaging, shampoo packaging or any food or pharma powder packaging, there’s a Nichrome automatic sachet packaging machine for you. Discuss your specific requirements with Nichrome; they can help you select machinery that’s just right for your application. As India’s leading automated packaging machine manufacturer with over four decades of expertise, Nichrome has the experience, knowhow and network to deliver complete satisfaction.

The post Small Packs, Big Prospects: Nichrome Sachet Packaging appeared first on Nichrome India Ltd.

Flexible packaging accounts for 19 percent of the overall packaging market and is expected to grow at a rate of 3.9 percent CAGR by 2023, according to the 2019 Flexible Packaging Marketing Assessment by PMMI, The Association for Packaging and Processing Technologies. Convenient packaging, excellent barrier properties, sustainable materials and growing customer base for fast-moving consumer products and consumer durables in emerging countries are driving this expansion.

Especially for food manufacturers and even pharmaceutical and cosmetic product manufacturers, flexible packaging is emerging as the preferred choice. Here are some of the reasons why:

• Convenient – fulfils consumer demand for portability
• Cost-efficient – low cost per package
• Lightweight – low storage & distribution costs
• Safer distribution – less risk of breakage and injury
• Eco friendly – small carbon footprint
• Customisable – can be moulded into varieties of shapes & sizes
• Brand building – more surface for graphics & messaging; scope for creative concepts

AUTOMATIC FLEXIBLE PACKAGING MACHINES

Automatic flexible packaging machines can be divided into 2 broad categories:

Form-Fill-Seal: FFS machines are the most widely used flexible packaging type. As the name suggest, the machine forms bags, fills them with the product, and seals the filled bag. Some FFS machines work vertically(vertical-form-fill-seal or VFFS) and some perform the process horizontally (horizontal-form-fill-seal or HFFS). VFFS are the more popular type as they occupy limited floor space and usually cost less than HFFS machines.

For industries that need to package their products (e.g. condiments, drink mixes, sugar, etc.) in small packets, multi lane machines are extremely popular. Used popularly as sugar sachet packaging machine or ketchup packaging machine, these form-fill-seal machines create multiple packages via multiple channels simultaneously.

Fill-Seal:These machines are growing in demand. The machine fills pre-made pouches with product and then seals the pouches shut.Some of these premade pouch filling machines operate in a rotary fashion and others in a straight line. Rotary machines offer better ergonomics for operators, and occupy less floor space.

NICHROME EXPERTISE IN FLEXIBLE PACKAGING

Nichrome is a leading name in packaging solutions India. A pioneer of flexible packaging in1977, Nichrome today has built up the expertise, experience and product range to serve the widest range of flexible packaging needs in food, pharma and other industries.

Whether you are looking for a namkeen packaging machine or automatic sugar filling machine; salt packaging machine or shampoo packaging machine; cosmetic packaging machine or powder filling machine, grain packaging machine or milk filling machine– Nichrome has a solution for you.

POUCH FORMATS IN FLEXIBLE PACKAGING

Nichrome’s flexible packaging machines can accommodate a variety of pouch formats. Some of the main ones include:

THREE SIDE SEAL BAGS are flat pouches sealed on three sides.

CENTRE SEAL PILLOW PACKS comprise of two flat panels sealed together on the top and bottom with a vertical seal down the back. This bag type is popular for value-brands, chips, single-serving snacks, milk, and fractional packs of coffee.

DOYPACKS are stand-up pouches with an oval-shaped base. This bag type is growing in popularity for premium products in many industries, including snacks, dry fruits, coffee, and powder supplements.

QUAD SEAL BAGS have a rectangular bottom and can stand unassisted. This bag type has two side gussets and two panels joined together with four vertical seals, providing a more structured bag and modular look. This bag type is popular for premium coffee brands.

FLAT BOTTOM BAGS are similar to quad seal bags, featuring two gussets, but only have a single vertical seal. This bag type is popular for coffee and pet food.

GUSSETED BAGS are similar to pillow packs but have side gussets, offering more internal space.

SACHETS are small, flat 4-side sealed packets, often used for single-serving condiments and spices.

STICK PACKS are very narrow pillow bags, used for single-serving powders and liquids.

CONCLUSION

Over four decades in the business, Nichrome has proved itself as one of the most capable and competitive packaging machine manufacturers in India. Nichrome flexible packaging solutions are marked by speed, accuracy and durability. They incorporate advanced technology and state-of-the-art features at a competitive price. Nichrome’s plus point is its capabilities for customisation. Nichrome studies the client’s product and packaging requirements in detail, then customises a solution that delivers the best ROI and business outcomes.

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