Here is how we address the unique challenges of the oil packaging industry –

Dealing with Viscosity Variation

For oil packaging you can’t have a one-size-fits-all solution. From edible oil packaging to thick industrial greases, the viscosity of the product vastly varies. This can often pose a major challenge in maintaining consistent flow rates while preventing overflows or underfills.

Our oil-package machines are designed to have adaptable filling mechanisms that can easily handle a wide range of viscosities. When you have Nichrome’s oil packaging solutions in your corner, it is like having a multitasking expert on the job, whether it’s a free-flowing sunflower oil, or a dense vehicle lubricant, this expert can ensure smooth and precise fills every time. The advanced nozzles and flow control systems of our machines are equipped with the technology to adjust dynamically, ensuring the right amount of product, regardless of its thickness.

Managing Spills & Wastage

A messy operation isn’t preferred by anyone, even while oil packaging. These product spills don’t only waste oils, but they also create a slippery slope toward inefficiency and increased cleaning costs. Spillages also lead towards contamination risks, especially in edible oil packaging, which makes precision even more difficult and critical.

This is why we have engineered our systems to minimize spills with pinpoint accuracy. Our anti-drip nozzles, controlled filling speeds and optimized sealing processes all work together to ensure that every drop constantly stays inside the package. We believe that less mess means less stress and more savings. Moreover, our machines are also designed to maintain a clean and a hygienic environment for your workspace, making sure that food safety standards and industrial regulations are all met with.

Maintaining Exact Fill Levels

In packaging, consistency is always the king because customers always expect every bottle, pouch or sachet to have the exact same quantity which is promised on the packaging label. However, small discrepancies in fill levels can happen any time, this happens due to machine errors, temperature fluctuations or product foam. Even these minor variations can lead to customer complaints or regulatory issues.

Our packaging machines are equipped with advanced sensors and volumetric filling technologies to guarantee accuracy down to the last milliliter. Real-time monitoring and adjustments make sure that every package is always spot on. We even ensure automated quality check at every stage of the packaging process, creating perfectly filled containers. This also reduces the need for manual intervention, resulting in less human-errors and seamless processes.

Making Precision meet Speed

It is a common-misconception that precision has to come at the cost of speed and efficiency. However, in today’s fast-paced manufacturing market, Nichrome has developed machines that can seamlessly deliver high speed and quality output without sacrificing accuracy.

Our oil packaging machines are capable of handling multiple packaging formats at an impressive speed, be it cooking oil packaging or ghee and vanaspati packaging. So you get precision filled containers in various formats, all thanks to the synchronization of automated operations and cutting-edge technology. Our technology ensures that you can scale production efficiently in order to meet the constantly rising demands, while maintaining the highest quality standards.

Built Reliability

We at Nichrome understand that when it comes to packaging machinery, it is a long-term investment. Even a single downtime can cause derailment in production schedules hurting the profitability. That’s why our packaging machines are built to last. With durable materials, minimal maintenance requirements and user-friendly interfaces, these machines are designed to keep running smoothly for years to come. Our constant commitment to reliability extends beyond the product and delves into providing robust after-sales support, to keep your operations running smoothly and on track.

The Nichrome Benefit!

At Nichrome we are committed to delivering solutions that empower our customers. Every feature, every innovation and every customization is crafted with your specific needs in our mind. Whether you are looking at ghee and vanaspati packaging or industrial lubricants packaging for factories, our machines are here to strengthen and streamline your operations, boosting your productivity. With over four decades of experience in the packaging industry, Nichrome has earned a reputation for excellence, trust, and innovation.

Wrapping it up

Oil packaging might sound like a slippery slope, but with Nichrome in your corner, it is always going to be a smooth and precise journey. We tackle your toughest challenges like viscosity variations, spills and accuracy fills. This allows you to focus on what matters most – growing your business! So are you ready to upgrade your packaging game? Connect today to explore Nichrome’s wide range of packaging solutions from cooking oil packaging, ghee and vanaspati packaging to industrial lubricant packaging. With Nichrome by your side, the future of oil packaging solutions will be precise, efficient and sustainable.

The post Decoding Precision: How Nichrome’s Oil Packaging Technology Tackles Common Filling Challenges appeared first on Nichrome India Ltd.

Are you in the business of oil packaging and selling oil? If so, choosing the right oil packing machine is crucial to ensure that your products are packaged efficiently and accurately. With a plethora of options available in the market, it can be challenging to decide which oil filling machine manufacturer is right for your business.

Also, the demand for packaged oil continues to grow, thus the businesses need to invest in efficient and reliable oil packaging machines. With so many options available, it can be challenging to choose the right machine for your business needs

Let’s simplify it for you –

Packaging Type

The first and foremost factor to consider when choosing an oil packaging machine is the type of packaging you require. If you need a bottle filling machine, mustard oil packing machine or oil bottle packing machine then Nichrome is your best choice for having a variety of packaging machines.

Different machines are designed to handle different types of oil filling packaging, so it’s essential to select a machine that meets your specific needs. For instance, if you require a small packing machine, look for one that is designed to handle smaller volumes

Machine Capacity

The next factor to consider is the capacity of an oil bottle filling machine & oil pouch filling machine, which is usually measured in terms of the number of containers filled per minute. The capacity you require will depend on the volume of oil you need to package and sell. If you have a high production rate, you’ll need a higher capacity oil filling machine. On the other hand, if you have a small business, a small packing machine may suffice.

Machine Speed

Speed is an important factor to consider when choosing an oil packaging machine manufacturer to equip yourself with one. While you want an edible oil filling machine that can fill containers quickly, you also need to ensure that it’s not sacrificing accuracy for speed. Look for machines that offer a balance between speed and accuracy to ensure that your products are filled quickly and accurately.

Automatic Vs. Manual

Another crucial factor to consider is whether you want an automatic or manual machine. Manual machines require more human intervention and are slower compared to automatic machines. However, they are also less expensive than automatic machines. Automatic oil filling machines, on the other hand, offer higher speeds and accuracy but are more expensive. Choose the type of automatic oil filling machine by Nichrome based on your business needs and budget.

Maintenance and Service

It’s essential to choose a machine that is easy to maintain and service. Look for oil filling machine manufacturers that come with detailed user manuals and easy-to-follow maintenance procedures. Additionally, make sure that the manufacturer offers excellent after-sales service and support. This can ensure that any issues with the machine are addressed quickly and efficiently.

Cost

The cost of an oil packaging machine is an important factor to consider, especially for small businesses with a limited budget whether it’s a bottle filling machine or an oil pouch packaging machine. Nichrome has a set of budget friendly oil filling machines that offer a balance between cost and performance. Consider the long-term costs, including maintenance and repairs, to ensure that the machine is a cost-effective investment for your business.

The Nichrome Advantage

Nichrome stands out as a leader in the packaging industry by offering robust, versatile, and cost-effective solutions for oil packaging. With years of expertise and cutting-edge technology, Nichrome’s oil packaging machines provide unmatched reliability and adaptability to diverse packaging requirements. Their machines are designed with precision engineering, ensuring consistent and accurate filling, high-speed production, and easy maintenance. Additionally, Nichrome’s commitment to after-sales service ensures that any technical challenges are resolved promptly, making it a trusted partner for businesses aiming to achieve efficiency and quality in oil packaging.

Conclusion

Choosing the right oil packaging machine is crucial for the success of your business. With Nichrome, you gain access to all these key features in one comprehensive solution, ensuring efficient, accurate, and reliable packaging for your products. By focusing on factors such as packaging type, machine capacity, filling accuracy, speed, automation, maintenance, and cost, you can find the ideal oil filling machine to suit your specific business needs and production scale.

The post Key Factors in Choosing the Right Oil Packaging Machine appeared first on Nichrome India Ltd.

Let’s dive into the key features to look for when selecting the perfect oil packaging solution for your business!

Packaging Type: The Right Fit for Your Oil

First things first, what type of packaging do you need? Are you in search of a bottle filling machine, a mustard oil packing machine, or perhaps an oil pouch packaging machine? Nichrome offers a variety of options to suit your specific needs. Different machines cater to various packaging types, so it’s essential to choose one that aligns with your requirements. If your business is on the smaller side, consider a compact packing machine that can handle lower volumes without compromising on quality.

Machine Capacity: Filling the Right Amount

Next on the list is machine capacity, measured by how many containers can be filled per minute. If you’re aiming for high production rates, you’ll need a machine with robust capacity. However, if you’re running a smaller operation, a less intensive filling machine will do just fine. Remember, it’s all about finding the balance between capacity and your business’s unique demands

Filling Accuracy: Precision is Key

When it comes to oil packaging, accuracy is crucial. You want to ensure that each container is filled with the exact amount of oil, as even a small discrepancy can lead to customer dissatisfaction and potential quality issues. Look for machines that offer high filling accuracy and can handle your oil’s specific viscosity. After all, nobody likes a leaky bottle!

Machine Speed: Quick but Careful

Speed matters! While it’s tempting to opt for a machine that fills containers at lightning speed, it’s essential to strike a balance between speed and accuracy. A good oil packaging machine should be efficient without sacrificing the precision that keeps your customers happy. Choose wisely, and your production line will run smoother than a freshly poured bottle of olive oil!

Automatic vs. Manual: Finding Your Pace

Another important consideration is whether to go for an automatic or manual machine. Manual machines require more hands on deck and are generally slower, but they come with a lower price tag. On the other hand, automatic oil filling machines provide higher speeds and greater accuracy—ideal for businesses looking to scale. Assess your budget and production goals to make the best choice for your operation.

Maintenance and Service: Keep It Running

Don’t overlook the importance of maintenance and service! Choose a machine that is easy to maintain and comes with comprehensive user manuals. It’s also wise to partner with a manufacturer that offers excellent after-sales support. After all, the last thing you want is for your oil machine to run dry due to lack of care!

Cost: Invest Wisely

Finally, let’s talk about money. While cost is a significant factor—especially for small businesses—consider the long-term investment. Nichrome offers budget-friendly options that balance cost with performance. Take into account maintenance and repair expenses to ensure your machine remains a wise investment for years to come.

Conclusion: Your Perfect Oil Packaging Solution Awaits!

Choosing the right oil packaging machine is crucial for your business’s success. With Nichrome by your side, you can find a machine that checks all the boxes: capacity, accuracy, speed, and affordability. So, don’t let the packaging process weigh you down—make a choice that will keep your oil flowing smoothly! With the right machine, you’ll be well on your way to packaging success!

The post Pouring Over Packaging: Choosing the Right Oil Packaging Machine appeared first on Nichrome India Ltd.

Packaging Type

The first and foremost factor to consider when choosing an oil packaging machine is the type of packaging you require. If you need a bottle filling machine, mustard oil packing machine or oil bottle packing machine then Nichrome is your best choice for having a variety of packaging machines.

Different machines are designed to handle different types of oil filling packaging, so it’s essential to select a machine that meets your specific needs. For instance, if you require a small packing machine, look for one that is designed to handle smaller volumes.

Machine Capacity

The next factor to consider is the capacity of an oil bottle filling machine & oil pouch filling machine, which is usually measured in terms of the number of containers filled per minute. The capacity you require will depend on the volume of oil you need to package and sell. If you have a high production rate, you’ll need a higher capacity oil filling machine. On the other hand, if you have a small business, a small packing machine may suffice.

Filling Accuracy

The accuracy of the filling process is critical to ensure that each container is filled with the correct amount of oil. Look for machines that offer high filling accuracy, as even a small deviation from the required amount can lead to significant quality issues and impact customer satisfaction. Make sure the machine you select can handle the specific viscosity of your oil to ensure accurate filling.

Machine Speed

Speed is an important factor to consider when choosing an oil packaging machine manufacturer to equip yourself with one. While you want an edible oil filling machine that can fill containers quickly, you also need to ensure that it’s not sacrificing accuracy for speed. Look for machines that offer a balance between speed and accuracy to ensure that your products are filled quickly and accurately.

Automatic Vs. Manual

Another crucial factor to consider is whether you want an automatic or manual machine. Manual machines require more human intervention and are slower compared to automatic machines. However, they are also less expensive than automatic machines. Automatic oil filling machines, on the other hand, offer higher speeds and accuracy but are more expensive. Choose the type of automatic oil filling machine by Nichrome based on your business needs and budget.

Maintenance and Service

It’s essential to choose a machine that is easy to maintain and service. Look for oil filling machine manufacturers that come with detailed user manuals and easy-to-follow maintenance procedures. Additionally, make sure that the manufacturer offers excellent after-sales service and support. This can ensure that any issues with the machine are addressed quickly and efficiently.

Cost

The cost of an oil packaging machine is an important factor to consider, especially for small businesses with a limited budget whether it’s a bottle filling machine or an oil pouch packaging machine. Nichrome has a set of budget friendly oil filling machines that offer a balance between cost and performance. Consider the long-term costs, including maintenance and repairs, to ensure that the machine is a cost-effective investment for your business.

The post The key features to look for when choosing an oil packaging machine appeared first on Nichrome India Ltd.

Special considerations for oil & ghee packaging

Oils and fats are adversely affected by humidity, oxygen, temperature, light, tainting and are prone to various types of deteriorations. Colour and vitamin degradation can occur due to exposure to UV light and is further accelerated by oxygen.

Ghee too, being a product with very low moisture content needs to be protected from chemical spoilage activated by oxygen, light, humid climates and high temperatures.Off-flavours occur due to oxidative rancidity and hydrolytic rancidity caused by oxygen and moisture respectively.

The packaging of these products is therefore of utmost importance. Excellent quality ghee and oil packaging products help not only in preventing leakage and adulteration but also keep the products fresh and free from bacteria and germs for long length of time.

Improperly packed oil and ghee absorbs foreign odours, oxygen and water vapour. Proper packaging serves to retard deterioration, prevent social hazards of adulteration and the possibility of under-weighing.

Trends in ghee & oil packaging

Storage stability and shelf life of packaged oils/ghee are critical concerns for manufacturers and marketers.It is extremely important that, whatever packaging material is used, it should be food grade and non-toxic. HDPE bottles, PP laminates, Polymer coated cellophane, nylon-6 polymer or food grade PVC and their laminates, glass bottles, PET bottles,PP bottles are being effectively tapped for packing of ghee and edible oil.

Some of the packaging options being used include:

Rigid containers (metal/glass/plastic)
These are generally used for large institutional packs. Glass provides excellent protection, being one of the most inert materials. PET bottles have excellent clarity, are odour-free and have good gas barrier properties. They are accepted internationally for ghee packaging and oil packaging. In fact,plastics are widely replacing glass (heavy weight and fragile) and metal (costly) due to their low cost, light weight, strength, barrier properties and availability in different shapes and sizes.

Semi-rigid packages
These include plastics in flexible, semi-rigid forms such as lined folding cartons, foil-based carton, nylon-based bag-in-box with tap, etc.

Flexible Pouches
The high price of rigid/semi-rigid packs, and lack of assurance on quality and quantity in buying loose oil have led to the popularity of flexible pouches as retail packs – especially for smaller SKUs. Flexible pouches are suitable for high-speed FFS machines and offer optimum balance between cost and benefits.They entail lower handling and storage costs; they are available in different forms such as pillow pouch, flat pouch, three side seal pouch, 4 side seal pouch, standup pouch, gusset pouch and more.

Oil and ghee packaging solutions from Nichrome

With four decades of experience in the flexible packaging industry, and 7000+ installations across India and the world, Nichrome can proudly claim to be the Oil packaging machine manufacturer who delivers outstanding single-source convenience and infinite possibilities in integrated, automated packaging solutions.

Nichrome offers a wide range of both HFFS and VFFS cooking oil packaging machines, so customers can find the oil filling machine that suits their individual needs and budget. The offerings include:

Filpack Servo SMD
Filpack Servo SMD is a durable, heavy-duty VFFS oil pouch packaging machine, with touch screen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Filpack Servo SMD oil pouch packing machine comes with twin head construction with independent head operation so you can pack two different products and quantities simultaneously. The format offered is the 3 side seal pouch for oil.

T-Series HFFS oil filling machines
This series of horizontal-form-fill-seal machines incorporate the latest linear technology from Europe. The HFFS cooking oil packaging machines, T-110, T-140 and T-170, are PLC based machines with touch screen interface. Their compact and versatile design offers both single and perforated chain of pouches with quick and easy changeover. Well-designed duplex modules are available for higher outputs.

The T-Series can pack between 5 and 250 cubic centimetres in the Simplex version and between 5 and 90 cubic centimeters in the higher-output Duplex mode. The rated output for the Simplex version is 100 packs per minute while the Duplex version delivers 200 packs per minute.

Alternative pouch formats include the four-side seal and zipper pouch formats as well as a contour/profile pouch format. The packaging materials for the HFFS automatic oil filling machines are heat sealable laminates like PET/PE, Paper/Alu-foil/PE or co-extruded films.

Conclusion

Nichrome is India’s leading edible oil filling machine manufacturer and ghee packing machine manufacturer with decades of experience and technology knowhow to its credit. Besides a whole gamut of liquid packaging machines for diverse applications in Food, Pharma and other industries, Nichrome also offers secondary and tertiary packaging solutions. So, whether you are looking for a high-performance, automatic oil filling machine or a complete, integrated packaging system, talk to Nichrome.

The post Challenges and Solutions for Oil And Ghee Packaging appeared first on Nichrome India Ltd.

Today, many lubricant and motor oil companies have shifted from rigid HDPE bottles to flexible pouches that provide superior burst and seal strengths. The pouches also offer novel design opportunities in terms of closures, spouts, handles and graphics.

Moreover, pouches are lightweight, enabling ‘last mile reach’ with dramatic cost reductions in freight. Fewer trucks used translates into significant reductions in fuel consumption, road emissions, fleet maintenance and operation costs. Flexible packaging also provides a more compact shelf footprint versus plastic bottles.

These advantages hold true for edible oil packaging as well, especially for small quantities up to 1 litre, where flexible pouches are growing in popularity due to their cost-effectiveness – both to manufacture as well as to transport and store. Pouches remain the preferred packaging solutions due to their malleability and low weight. Additionally, they protect the products from contaminants and improve retail value. In recent years, with rising income levels & health consciousness, the edible oil industry has witnessed a greater preference for packaged and branded oil. The import of premium oils such as olive oil and canola oil has increased with growing consumption, while oil companies introduce fortified oils to cater to the health aspect that’s top of mind for many consumers.

ADVANTAGES OF OIL POUCH PACKAGING

For the product:

• Safety and hygiene
• Freshness maintained
• Beats seasonality

For the package:

• Shelf appeal
• Smaller shelf footprint
• Lightweight
• Convenient size

For the distribution:

• Low wastage
• Wider reach
• Lower transportation costs

For the marketing:

• Better branding
• Greater visibility
• Convenience
• Assurance of quality

NICHROME OIL PACKAGING SOLUTIONS

Nichrome offers the fastest oil packaging solutions ensuring timely delivery of oil by providing higher speed, accuracy and control.

For pouch packaging of oils, Nichrome offers a range of VFFS and HFFS packaging machines. As a leading automatic filling machine manufacturer for over four decades, Nichrome has the expertise and technology to deliver innovative oil pouch packaging machines that pack with speed, accuracy and hygiene. Nichrome’s edible oil packaging expertise combined with its sales and service network across the country and abroad make it a trusted partner for reputed cooking oil manufacturers, both big and small.

Nichrome’s range of oil packaging products includes:

Filpack Servo SMD

For packaging oil and other viscous products such as ghee, ketchup, fruit pulp, mayonnaise, curry pastes, and even grease, paint, adhesives, etc., Filpack Servo SMD spells peace of mind.

Filpack Servo SMD is a durable, heavy-duty performer, with a touchscreen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Filpack Servo SMD comes with twin head construction with independent head operation so two different products and quantities can be packed simultaneously.

This oil filling machine packs in CSPP pouches of 5-layer film at speeds of 70-85 packs per minute, depending on the pack size.

Multilane Stickpack with Multi-Piston Filler

Nichrome’s Multilane Stickpack with Multi-Piston Filler is a stick pack pouch packaging machine especially innovated for packing liquids and viscous products in single-serve stick packs. Targeted for the travel and hospitality industries, the small, on-the-go pouch format provides convenience and reduces wastage.

For packaging edible oil, salad dressing, and other viscous products such as honey, ketchup, mayonnaise, mustard paste, jam, shampoo, etc., Nichrome’s Stickpack oil packaging machine offers a stainless steel structure, pneumatically operated piston filler and longitudinal & cross-sealing jaw assemblies suitable for laminates. A CE certified PLC controller makes the machine easy to operate.

HFFS Series

Nichrome’s HFFS packaging machines bring you new-gen, linear technology from Europe. The Series is versatile and can be used for packing a wide range of oils, powders, grains, snacks, liquids and viscous products using different fillers. The Series also offers a range of pouch formats with superior pouch aesthetics.

The HFFS machines are PLC based machines with a touchscreen interface. The compact and versatile design offers both single and perforated chains of pouches with a quick and easy changeover. Well designed duplex modules are available for higher outputs.

CONCLUSION

Because of the increasing awareness of food safety and healthy lifestyle practices, Indian consumers are shifting from traditional “loose oil” sold at local grocery stores, to packaged oils. This trend has led to the packaged segment of edible oils growing at 2.5 times the rate of overall edible oil consumption in India.

The use of coextruded flexible pouches in edible oil packaging has made it possible for organized brand owners to penetrate rural markets with smaller, more affordable SKUs. This has allowed manufacturers to pass on price reductions to consumers when compared to the traditional oil packaging of tin cans or HDPE bottles.

If you are looking for a high-speed oil packaging machine, whether for edible oils or automotive oils, Nichrome has the product range and expertise to deliver the most relevant, cost-effective automated packaging solution. Nichrome is India’s leading packaging machine manufacturer with over four decades of industry knowledge and proven expertise to its name. Nichrome has other multilane and HFFS machines for all oil and related applications including ghee packing, vanaspati packing, engine oil packing, etc.

The post Oil Packaging Solutions from Nichrome appeared first on Nichrome India Ltd.

Automatic packaging machines are expensive capital investments; so naturally, you want maximum return on your investment. You expect high performance and long service life. Besides, packaging downtime is an inconvenient and costly situation that no enterprise can afford.

Whether it is a horizontal packaging machine or vertical-form-fill-seal machine, liquid filling machine or powder packaging machine, pharmaceutical packaging machine or food packaging machine – if you want to maximise performance and longevity of your packaging line, here is a checklist of practices to adhere to.

Follow a preventive maintenance schedule

Preventive maintenance is the number one recommendation for long service life of your packaging machine. A packaging machine must be regularly and periodically serviced to ensure optimal OEE (Overall Equipment Effectiveness).

Create and maintain a preventive maintenance schedule that is conducted by qualified personnel on a pre-set basis. The tasks may be on a monthly, quarterly or even annual basis but it is imperative to adhere to the schedule.

Preventive maintenance includes activities such as checking and replacing wear components, lubricating machinery, etc. This helps prevent both minor problems and major disasters before they occur. You can plan downtime and arrange necessary materials, rather than be caught off guard.

Leading packaging machine manufacturers in India, Nichrome, provides annual maintenance contracts with regular onsite visits tailored for your individual business and packaging line needs.

Track line efficiencies

Measuring and tracking the throughput during optimum uptime helps to pinpoint slow spots in the packaging line that are unable to manage the product as efficiently as other parts. This can help you detect potential bottlenecks before they arise.

Maintain an autonomous maintenance checklist

Compile a checklist of tasks and schedules for inspections, cleaning and lubrication as required by your packaging machine, which can be done by the operators. After all, the operator is at his machine consistently and will be the first to notice if something changes – such as noise, speed, unusual motion, etc. He can raise the flag long before a scheduled maintenance visit.

Make sure the maintenance tasks are assigned, scheduled and done, and signed off by a supervisor.

Be prepared for replacements and spare parts

When you buy your packaging machine, ask for a recommended spare parts list, and keep a minimum supply of these on your premises. Make the list of parts in stock easily accessible to the maintenance teams. A reliable OEM will have these spare parts as inventory so they can be delivered immediately when required, but waiting even for a single day can mean extremely costly downtime.

Plan and budget for upgrades

To combat obsolescence and expensive breakdowns, you must regularly review the production statistics, projected lifespan of the machine, its hardware and software. Components such as PLC, servo drive and other electronics require replacement; software require upgrades.

Keep in touch with your packaging machine manufacturer to learn of recommended upgrades or if your particular model of equipment is being phased out. Whether you budget for partial upgrades or complete replacement, it’s better to be prepared with a proactive plan and budget.

Get the OEM who is responsive and supportive

Before purchasing your namkeen packaging machine, milk packaging machine or oil filling machine, check if the automatic filling machine manufacturer is responsive and can provide prompt support to your site. Now with the pandemic, the vendor should also offer remote service capabilities for remote trouble-shooting.

It is also important that the manufacturer provides installation, commissioning and training service. Partnering with an industry-leading packaging machine manufacturer like Nichrome makes sound business sense. Nichrome will ensure you get the most cost-efficient, high quality equipment for your application, and the kind of service and support you need to keep your packaging operations running smoothly.

Conclusion

To sum up, a sound, well-planned maintenance strategy will help packaging line owners to avoid unplanned, costly repairs, maximise equipment availability, optimise machine performance and increase the ability to predict production and maintenance budgets.

The secret is to be proactive rather than reactive to keep your packaging machinery in good condition, ensure productivity and profitability of your packaging operations. A packaging partner like Nichrome can make all the difference. Nichrome is the pioneer and leading provider of integrated packaging solutions India. Liquid filling machine, tea packaging machine, spice packaging machine, shampoo packing machine, coffee packaging machine, cosmetic packaging machine – you name the application, Nichrome has a high-speed, high-performance solution for it. Nichrome’s expertise extends to Food, Pharma and non-food sectors, and every automatic packaging machine from Nichrome is backed by the company’s decades of experience, strong R&D, state-of-art manufacturing, and reliable nation-wide service.

The post Optimise Performance & Service Life of Your Packaging Machine appeared first on Nichrome India Ltd.

Today, cooking oil manufacturers are exploring the advantages of the small pack to target different audiences. The Dalda brand offers itself in mini packs, priced really low, to appeal to the mass market.

The target segments include students staying alone and daily wage earners who typically buy one or two days’ worth of oil consumption at a time – either because of the affordable pricing or because they don’t have the facility to store larger quantities.

Cooking oil packaging in small sachets also targets a more premium audience – the hospitality sector. Today olive oil and oil-based salad dressings are packed in single-serve sachets and used by take-away eateries, restaurants, hotels, airlines, etc.

For edible oil manufacturers interested in such target audiences, Nichrome offers cooking oil packing machines with advanced technology. These include:

Multilane Stickpack with Multi-Piston Filler

Nichrome’s Multilane Stickpack with Multi-Piston Filler is a stick pack pouch packaging machine especially innovated for packing liquids and viscous products in convenient, single-serve stick packs.

For packaging liquids and viscous products such as edible oil, honey, ketchup, mayonnaise, mustard paste, jam, shampoo, etc., Nichrome’s STICKPACK offers a stainless steel structure, pneumatically operated piston filler and longitudinal & cross-sealing jaw assemblies suitable for laminates. A CE certified PLC controller makes it easy to operate.

This oil pouch packing machine has up to 6 lanes and packs quantities of 5 to 30 ml in convenient stick packs.

PV-215

These are high speed, flexible, PLC-controlled machines. For practically every application in Pharma, Personal Care, Cosmetics, Healthcare and Food industries, PV-215’s intermittent motion technology ensures efficient sealing and a bagger speed of up to 1000 bags/min.

PV-215 is an extremely flexible oil packaging machine that can quickly accommodate any attachments/additional features at any stage due to its shaft-mounted modular concept. It also offers wrinkle-free sealing and user-friendly web tracking.

The PV-215 offers a variety of pouch formats: 4 side seal, 4 side seal with notch, contour pack, contour pack with V notch, and twin pouches. It packs quantities of 5 gm and more, at a bagger speed of 1000 pouches per minute.

Conclusion

When it comes to oil packaging machines, few can match the range and expertise of Nichrome India, pioneer of flexible packaging in India, and a leading oil packing machine manufacturer. Nichrome has a range of VFFS and HFFS cooking oil packaging machines to suit diverse needs, and even offers project capabilities to set up complete oil packaging plants from concept to commissioning.

Since 1977, Nichrome has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems. For enterprises big and small, for applications existing and emerging, Nichrome offers infinite possibilities in integrated, automated packaging solutions – as they partner with customers through the complete lifecycle, offering application-specific solutions, backed by dependable service and support.

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Pouch filling machines are usually of two types: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS), with VFFS being the more preferred technology.

Let’s see how VFFS packaging machines work.

A vertical form fill seal machine is a kind of pouch making and filling machine with a vertical structure. It’s mainly used for industrial packaging and processing and provides a more convenient and effective way of automatic packaging, saving time, material wastage and cost. 

Understanding the main components of the VFFS pouch filling machine will explain how these machines work:

Film Pulling System: This system consists of an unwinding roller and tensioner. A rollstock of film (usually laminated PE, PET, aluminium foil) is placed on the unwinding roller, usually situated at the rear of the machine. Using servo motors and the tensioner, the film is firmly and precisely unwound and pulled into the system.

Printer (Optional): The film passes by the printer where the date, production batch code etc will be printed on the film.

Pouch Former: After printing, the film moves to bag forming. The process overlaps the edges of the film to shape a pouch. Vertical and bottom sealing is done by sealing jaws.

Filling & Sealing Machine: Filling is accomplished by connecting the bagging machine to multi-head scale or other filling machine, such as an auger or volumetric filler. Those two machines are synced electronically, so that as soon as the bag is ready, the product is dropped in automatically.

Once the product has dropped into the bag, the top is sealed. The sealing jaws press the 2 parts of the overlapping material and weld them, often with heating, to create a side or centre seal.

Pouch Cut: The filled and sealed bag is cut away. That top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Control Cabinet: On the side of the vertical form fill seal machine, is a control cabinet. It contains all the electrical parts inside. PLC, contactor, servo motors, pneumatic cylinder, solenoid valves, PLC expand mode, low-pressure electrical parts. HMI makes operating and controlling the machine easier.

There are many pouch filling machine manufacturers offering multiple machines for diverse applications. Whether you are looking for an oil pouch packaging machine or searching for a reliable milk pouch packing machine manufacturer; whether you wish to package powder, liquid, viscous or granular products into flexible pouches – Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities and track record of Nichrome. For your pouch filling machine, call Nichrome.

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Today, many lubricant and motor oil companies have shifted from rigid HDPE bottles to flexible pouches that provide superior burst and seal strengths. The pouches also offer novel design opportunities in terms of closures, spouts, handles and graphics.

Moreover, pouches are lightweight, enabling ‘last mile reach’ with dramatic cost reductions in freight. Less trucks used translate into significant reduction in fuel consumption, road emissions, fleet maintenance and operation costs. Flexible packaging also provides a more compact shelf footprint versus plastic bottles.

These advantages hold true for edible oil packaging as well, especially for retail packs of 500 ml, 1000 ml or 2000 ml. In recent years, with rising income levels & health consciousness, the edible oil industry has witnessed a greater preference for packaged and branded oil. Import of premium oils such as olive oil and canola oil has increased with growing consumption, while oil companies introduce fortified oils to cater to the health aspect that’s top of mind for many consumers.

ADVANTAGES OF OIL POUCH PACKAGING

For the product:

• safety and hygiene
• freshness maintained
• beats seasonality

For the package:

• shelf appeal
• smaller shelf footprint
• lightweight
• convenient size

For the distribution:

• low wastage
• wider reach
• lower transportation costs

For the marketing:

• better branding
• greater visibility
• convenience
• assurance of quality

NICHROME OIL PACKAGING SOLUTIONS

Nichrome offers the fastest oil packaging solutions ensuring timely delivery of oil by providing higher speed, accuracy and control. The range includes:

Filpack Servo SMD

For packaging oil and other viscous products such as ghee, ketchup, fruit pulp, mayonnaise, curry pastes, and even grease, paint, adhesives, etc., Filpack Servo SMD spells peace of mind.

Filpack Servo SMD is a durable, heavy-duty performer, with touch screen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Filpack Servo SMD comes with twin head construction with independent head operation so you can pack two different products and quantities simultaneously.

This oil filling machine packs in CSPP pouches of 5-layer film at speeds of 70-85 packs per minute, depending on the pack size.

Multilane Stickpack with Multi-Piston Filler

Nichrome’s Multilane Stickpack with Multi-Piston Filler is a stick pack pouch packaging machine especially innovated for packing liquids and viscous products in single-serve stick packs. Targetted for the travel and hospitality industries, the small, on-the-go pouch format provides convenience and reduces wastage.

For packaging edible oil, salad dressing, and other viscous products such as honey, ketchup, mayonnaise, mustard paste, jam, shampoo, etc., Nichrome’s Stickpack oil packaging machine offers a stainless steel structure, pneumatically operated piston filler and longitudinal & cross-sealing jaw assemblies suitable for laminates. A CE certified PLC controller makes it easy to operate.

CONCLUSION

Because of the increasing awareness of food safety and healthy lifestyle practices, Indian consumers are shifting from traditional “loose oil” sold at local grocery stores, to packaged oils. This trend has led to the packaged segment of edible oils to grow at 2.5 times the rate of overall edible oil consumption in India.

The use of coextruded flexible pouches in edible oil packaging has made it possible for organized brand owners to penetrate rural markets with smaller, more affordable SKUs. This has allowed manufacturers to pass on price reductions to consumers when compared to the traditional oil packaging of tin cans or HDPE bottles.

If you are looking for a high-speed oil packaging machine, whether for edible oils or automotive oils, Nichrome has the product range and expertise to deliver the most relevant, cost-effective automated packaging solution. Nichrome is India’s leading packaging machine manufacturer with over four decades of industry knowledge and proven expertise to its name.

Besides the two cooking oil packing machines described above, Nichrome has other multilane and HFFS machines for all oil and related applications including ghee packing, vanaspati packing, engine oil packing, etc.

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