To your relief, Nichrome’s solutions cater to the various packaging demands of multiple free-flowing liquid products. This Pioneer Milk pouch packing machine manufacturer has evolved over the years to bring you the best and most innovative packaging solutions which are well suited to the changing market needs.

Industries Benefiting from Nichrome’s Liquid Packaging Machines

Dairy Industry:

Dairy products are highly susceptible to contamination, so hygiene and precision are crucial in Dairy Product Packaging. This calls for a reliable supplier of Dairy Packaging Machines. Nichrome fills in as the one.

When it comes toliquid packaging, along with milk packaging, Nichrome offers various Dairy Product Packaging Machines for the products like lassi, buttermilk, curd, and flavoured dairy drinks. With advanced packaging technology, these ensure zero leaks, accurate filling, and extended freshness.

Beverage Industry:

The beverage industry demands dynamism. Speed, versatility and eye-catching designs play the field. Whether it’s juice drinks, non-carbonated beverages, or mineral water, Nichrome’s liquid packaging machines are equipped with advanced technology and offer a flexible and wide range of solutions. These machines ensure consistency in leak-proof seals and appealing packaging that stands out on shelves. With their ability to maintain freshness and prevent contamination, these machines are an essential asset for beverage manufacturers. 

Nichrome’s Versatile Range of Liquid Packaging Machines

Free-flowing liquids are of various kinds and require specific packaging to avoid tampering. To meet this requirement, Nichrome provides a versatile range of machines. These are divided into 2 series – Filpack Series and HFFS Series.

Filpack Series:

This series includes the vertical packaging machines (VFFS).  Equipped with advanced servo technology and continuous mechanical filler, it caters to various free-flowing liquid packaging that requires vertical form fill seals. It also avails flexibility of pouches. This series includes the following machines, each catering to a variety of liquids –

HFFS Machines Series:

Nichrome’s HFFS packaging machines incorporate cutting-edge linear technology from Europe, setting a new benchmark in packaging innovation. These versatile machines are designed to handle a diverse range of liquids using various fillers. Built on advanced PLC technology with an intuitive touchscreen interface, these compact and adaptable machines offer flexibility to produce both single pouches and perforated chains of pouches. Also, for enhanced productivity, well-designed duplex modules are available to achieve higher output rates. This new-gen series includes the following products –

What Makes Nichrome the Best Choice for Liquid Packaging

1. Versatility in Everything: Nichrome’s versatile machines range are suitable for a variety of liquids, which is also reflected in the pouch options for liquid packaging. CSPP, 3-side/4-side seal with v notch, contour pack, spout, stand up with zipper/handle/euro slot and much more. You ask for it and you’ll get it!
2. Efficiency of Time, Maintenance and Costs: Experience minimal system downtime with our dependable solutions. Designed for effortless cleaning and maintenance, our automatic liquid packaging machines ensure superior hygiene. Along with that, these machines deliver energy efficiency that significantly reduces operational costs. 

Conclusion

For industries ranging from Dairy to Beverages, having efficient, reliable and versatile Liquid Packaging Solutions that ensure leak-free and tamper-proof packaging is essential. Nichrome meets these essentials in the form of innovative tech solutions. The versatility of Nichrome is evidently reflected in its wide range of machines as well as multiple pouch options. It addresses all the packaging demands of multiple liquids and erases all the challenges ensuring consistent quality, hygiene, and sustainability.

So the next time you are to make a choice of Liquid Packaging Machine, make sure you explore the versatile solutions by Nichrome.

The post From Dairy to Beverages: Versatility in Liquid Packaging Machines appeared first on Nichrome India Ltd.

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In either case, the tomato ketchup packaging needs to be robust and leak-proof. Hence the need for superior quality packing machinery. Pouches are flexible, lightweight bags that offer many advantages over traditional packaging such as metal cans or glass bottle packing.

Types of Ketchup Packing

There are two major types of liquid pouch filling machines: vertical form fill seal (VFFS) and horizontal form fill seal (HFFS) packing machines. The filled and sealed bag is cut away. As is evident in many tomato sauce/ketchup brands, the top seal on the first bag becomes the bottom of the next bag, and the process repeats. The cut pouch falls to a collection system, typically a belt conveyor that brings the pouch to the next packaging step.

Ketchup packing is generally referred to as ‘flexible packaging’ or ‘sachet packing’ as opposed to ‘bottle and jar packing’ which is rigid.

Flexible packaging offers several advantages: it uses less material, needs less energy during formation, and produces less greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store, and transport.

Nichrome Ketchup Packaging

There are many pouch filling machine manufacturers offering multiple packaging machines for diverse applications. If you are looking for a ketchup pouch packing machine manufacturer – Nichrome is your best bet.

Four decades of experience worldwide, intensive inhouse R&D, state-of-art manufacturing, technology tie-ups with global majors, thousands of successful installations, strong nation-wide service network – few pouch filling machine manufacturers can match the knowhow, capabilities, and record of accomplishment of Nichrome.

HFFS for Ketchup Packing

Whether your ask is for HFFS or multitrack packing machine (for 4 side seal pouches up to 100 gm); pick fill seal machines; bottling line or standee pouch/ DOYPACK pouch packing– explore Nichrome’s offerings for packing tomato paste/ketchup. Nichrome offers special sealing technology for viscous liquids on its multitrack machines.

Cost-effectiveness

Nichrome is dedicated to offering the most advanced packaging technology for food, pharma, and other relevant industries. Nichrome can deliver top quality at competitive prices with its own R&D centre, manufacturing, and testing facilities.

High ROI

Nichrome proactively supports customers from consultation and customized packaging machine development to the production of the packaging machine, backing it up with extensive after-sales service. Some hallmarks of Nichrome’s packaging solutions are high production rates, optimum accuracy, and consistent pouch quality as per the client’s requirements.

T-110

In its T-110 ketchup packaging machine, Nichrome offers an efficient integrated system for ketchup filling and packaging that covers a turntable, UV sterilisation chamber, automatic liquid filling machine, cap feeding elevator, rotary capping machine, induction sealer, labelling machine, date & batch coding system, and packing table. SKUs range from 100 ml to 20 litres. Applications include a wide range of packing solutions for food & liquids such as ketchup.

T-140

Nichrome’s HFFS packaging machines bring you next generation, linear technology from Europe. The series is versatile and can be used for packing a wide range of powders, grains, snacks, liquids, and viscous products like ketchup using different fillers. The series also offers a range of pouch formats with superior pouch aesthetics.

T-170

Nichrome’s HFFS packaging machines, especially the T-170are PLC based with touch screen interface. The compact and versatile design offers both single and perforated chain of pouches with quick and easy changeover. Well-designed duplex modules are available for higher outputs.

Nichrome is a leading manufacturer of form-fill-seal packaging machines in India. A pioneer of flexible packaging in India, Nichrome brings four decades of experience and innovation to the table.

Nichrome’s offerings include a wide range of VFFS and HFFS packaging machines. Horizontal form fill seal machines are traditionally more flexible and versatile than vertical form fill seal ones, although the latest VFFS packaging systems are more adaptable to different products, pouch types & sizes, film types than earlier versions.

Pick and Fill Seal

Nichrome’s Pick-Fill-Seal machine provides the combined benefits of variety, productivity, and specialty packaging for ready-to-eat foods. Using versatile rotary technology, the horizontal packaging machine conveniently packs a wide variety of ready-to-eat foods in eye-catching innovative shapes while maintaining freshness of the products.

The machine is sturdy and compact, easy to clean and maintain. An advanced variant of packaging technology innovated by Nichrome enables two or three different fillers to dispense multiple types of ingredients in the same pouch.

Bottle Filling Machine

Nichrome’s Bottle Filling system is designed to handle many different types of products, from water to tomato ketchup. From products with thin watery consistency to highly viscous products like ketchup, Nichrome’s liquid food packaging system can handle them all.

Nichrome’s liquid filling machine also handles a versatile SKU range with fast changeover and no change of parts. It is equally efficient packing in glass, HDPE and PP bottles or metal tins.

Conclusion

It could be a small variation in a pouch format or customization of an existing machine; a pro-actively developed filling system or consultancy & system design for a complete packaging plant – Nichrome has the expertise, capabilities and innovation to transform productivity and enrich customer relationships in endless ways. Call Nichrome to discuss your unique requirements and let us amaze you with our products and services.

The post Nichrome ketchup packing solutions are a notch up appeared first on Nichrome India Ltd.

Why go for flexible pouch packaging for gels?

Flexible pouches are better for gel packaging because they:

• Are lighter and provide increased portability for end-users
• Need about 60% less plastic than traditional packaging
• Require less energy to produce
• Emit less CO2 and produce less landfill waste material
• Allow for efficient and economical transportation

Considerations for your gel packaging machine

When you are deciding on a liquid pouch packaging machine, it is essential to discuss your packaging requirements with your packaging machine manufacturer. These include:

Viscosity:

The term viscosity describes the internal friction of a moving liquid. In the case of gel packaging, viscosity has a considerable effect on the rate at which the liquid/gel travels, how long it takes to set in place, and the time it takes to insert the fluid into flexible packaging.

Your packaging machine manufacturer will determine the product filler to be used based on viscosity, to ensure that it supplies the right amount of force in order to generate the desired flow with accuracy and control so that the pouch doesn’t overfill.

Fill Temperature:

Viscosity reduces when viscous products are heated, allowing them to flow more easily. Hence when deciding on the filling system, the temperature at which the liquid is filled is of critical importance.

Protection:

The packaging material you choose needs to be suitable for your specific gel product. It should furnish a reliable barrier to protect against external elements that may end up spoiling your product like dust, moisture, oxygen et al.

Printing:

Customers of today expect in-depth and authentic information about the product and its usage on the pack. This calls for a packaging machine that facilitates this critical requirement and also presents your brand to the world.

Quantity:

You need to decide on a package size and package format – single or multiple dose sachets, larger stand-up pouches with zippers, spouts or handles

Why go with Nichrome?

Nichrome possesses a range of HFFS packaging machines with next-generation, linear technology from Totpack in Spain. The series from Totpack is highly versatile and can be employed to pack a diverse range of powders, grains, snacks, liquids and viscous products, with the use of different fillers. This series also comes with a range of pouch formats that have better aesthetic appeal.

These HFFS machines are based on PLCs and come with a touch screen interface. The design of this series is compact and versatile and can produce both single and perforated chains of pouches with a quick and easy changeover. This series also includes efficient duplex modules for higher outputs.

Nichrome’s Easysnap Technology

Easysnap is a cutting-edge new worldwide standard for single-dose packaging of liquid/semi-liquid products and offers convenience, ease of one-handed opening, complete dispensing of the product and on-the-go functionality.

Easysnap offers many advantages in the packaging of ointments, liquid medications, medicated gels etc:

1. Easy to use
   
   The Easysnap package is designed to be easily opened with one hand only. There is no need to tear, peel, or unscrew bottle caps – you just have to fold and squeeze. It is convenient to use for children, the elderly and disabled people.
   
   
2. Handy Mobility
   
   The Easysnap package can be carried individually in pockets or handbags, or even in greater quantities in packs while avoiding leakage or compression. Its semi-rigid bottom is unbreakable unless it is folded over 90 percent.
   
   
3. Cheap and Ecological

This packaging format has lower production costs when compared to bottles, jars, or thermoformed dose packaging. It does not spread any residue and is significantly easier to recycle.

• Smart Design
  
  Easysnap comes with an ergonomic design and is versatile and stylish. The packaging design can be customized in form and visuals to offer better branding and retail appeal.
  
  
• Hygienic and Clean
  
  With Easysnap, there is no risk of spills or contamination of the product when opening and dispensing as it dispenses the product in a clear and accurate manner.
  
  
• Safe for Consumers
  
  Easysnap packaging delivers exact doses and is easy to dispense which is especially important in pharma products.
  
  
• Minimal Wastage
  
  The design of Easysnap ensures that 98% of its contents are dispensed, leading to less wastage and certainty about the dosage of contents consumed.
  
  
• Beneficial for Manufacturers
  
  The Easysnap technology is simple to customise, brand, deliver and distribute. The stylishly designed pack boosts brand image, and its no-spill, contamination-free features are advantageous for business.

Conclusion

Nichrome is India’s leading packaging machine manufacturer and a capable provider of integrated packaging solutions for a wide range of applications across the Food, Pharma and non-food industries. Nichrome has over four decades of experience and considerable expertise in the packaging industry. It offers a product range that delivers the most relevant and cost-effective automated packaging solution.

Whether your need is for Liquid packaging, solid packaging, viscous packaging; food, non-food or pharmaceutical products; whether you are looking for a Tea packaging machine, Sachet filling machine, Vertical Form Fill Seal Machines, Liquid packaging machines, Spice packaging machine, Coffee packaging machine, Automatic Sugar Filling Machine, Sugar packaging machine – whatever your needs may be, connect with Nichrome.

Nichrome believes in dynamically working with customers to design the most effective packaging solution. With its immense expertise, technology, R&D and manufacturing capabilities, Nichrome can even provide customised solutions to configure the ideal integrated packaging solution for your business requirements.

Nichrome also offers training for customers’ staff and assures quick service and maintenance support. You can easily and definitely overcome your packaging challenges with Nichrome as your packaging partner.

Visit www.nichrome.com to learn more!

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CRISIL projects that the organised dairy industry will see yearly growth of 5-6%. While this consumption is primarily of liquid milk, there is an increasing demand for and consumption of other dairy products like lassi, flavoured milk, ice cream, yoghurts, cheese, ghee etc.

These factors combined suggest a growing need for systems and infrastructure that elevate milk production, its processing and product quality. The increase in population, higher disposable income, higher per-capita consumption, larger vegetarian population and the demand for hygiene have made the industry transition to a more organised market and invest in dairy and milk packaging machines.

Nichrome’s relationship with India’s dairy industry goes back more than four decades. Nichrome designed India’s first milk packaging machine in the 1970s, responding to the Government’s rallying cry for cost-effective, indigenous packaging solutions. Nichrome’s first Filpack machine was commissioned at Kurla Dairy, Mumbai where the commercial supply of milk pouches was started in 1977.

In the present day, Nichrome is amongst the country’s top milk packaging machine manufacturers. Nichrome’s world-class range of milk and dairy packaging machines and systems enable milk and dairy producers to develop their business while keeping the product quality intact. Whether it be small dairy farmers, large dairies or multinationals, Nichrome partners with this industry starting from consultation to customized solution development and finally onto reliable service and support.

Nichrome VFFS Filpack Series

The Filpack Series from Nichrome consists of a number of automatic packaging machines for the filling and packing of milk and related dairy products. This range includes:

Filpack Servo 12K: This is India’s fastest milk pouch packaging machine with a capacity to pack at the rate of 12,000 pouches per hour.

Filpack Servo 6K: This is a high-speed, low wastage milk packaging machine with a capacity to pack at the rate of 6,000 pouches per hour.

Both the above automatic liquid packaging machines offer a range of pouch width options – 100 mm, 125 mm and 150 mm, with volumes of 200 ml, 500 ml and 1000 ml.

These liquid pouch packing machines are composed of a complete stainless steel structure, with a digital heat control system that allows for maximum accuracy and insulated tanks that regulate product temperature. The HMI can be used to set the recipe and change the quantity, and machine automation can be remotely controlled.

Filpack CMD Alpha

This is an automatic milk packing machine that is shorter and occupies less floor space. Twin heads mean that two products can be packed at once, and maintenance can be conducted on one while the other is in operation. This automatic packaging machine is the favoured choice for packaging milk, flavoured milk, lassi, curd etc.

Filpack CMS 5L

A versatile machine that can pack both liquids and viscous products with speed and accuracy in larger 5500 ml pouches. This machine can pack liquids at a speed of 800 pouches/hour, while viscous products can be packed at 400 pouches/hour.

It consists of a pneumatic filling system that ensures better filling uniformity while the enclosed stainless steel cabinet and SS 304 parts ensure hygienic and low-maintenance operations.

Filpack Universal

This is a leading-edge solution from Nichrome in dairy products packaging machines. It has multiple applications in free-flowing liquids (milk, buttermilk, water, juices etc) and viscous products (cream, ghee, mayonnaise, ketchup, etc.). The output speed can go up to 5000 packs per hour.

This machine is also available in a Double Head Combo.

Nichrome’s HFFS Machines for Dairy Packaging

T-series: This range of horizontal-form-fill-seal HFFS machines incorporates the latest linear technology from Europe and has the capacity of filling and packing a diverse range of products – granular, liquid, viscous or powder. The T series is ideal for packaging milk, lassi, buttermilk, flavoured milk, cream, curd etc for dairy producers who would like to go with a horizontal packaging machine for their packaging operations.

Nichrome’s Mini Dairy Plant

Nichrome’s special, entry-level mini dairy plant was developed for small dairy farmers to help them achieve the goal of independent retail operations. This milk processing plant is small, doesn’t have a boiler, and filters, pasteurises, homogenises and packs milk in 200 ml, 500 ml or 1000 ml pouches. This definitive milk plant is designed to be compact, energy-efficient, and easy to operate for small dairy farmers.

Conclusion

Nichrome’s renowned expertise in dairy products packaging technology is well proven – in India as well as other countries. Nichrome’s offerings include multiple packaging solutions for dairy products such as milk, lassi, buttermilk, curd, cream, ghee and even dairy whitener and milk powder. If you’re looking to package dairy powders, you should consider Nichrome’s Maxima 400, Excel 400 Plus Servo Auger, Sprint 250 Plus Servo Auger and Multilane Stickpack.

Nichrome has also carried out the addition of bottle and tin filling lines that can be adapted for dairy applications.

Nichrome epitomises quality, technology and cost-efficiency across all its products and systems. Customers get the assurance of advanced technology, high-quality components and manufacturing, stringent testing, and comprehensive installation, training and service support.

Nichrome is participating in Propak East Africa 2022 being held at The Sarit Exhibition Centre in Nairobi, Kenya between 10-12 May 2022.
Do visit us at stall no A13!

Visit africa.nichrome.com for more information.

The post Milking Value with Dairy Packaging Solutions from Nichrome appeared first on Nichrome India Ltd.

The growth in demand for fast-moving consumer goods (FMCG), the rise in e-commerce activities and food delivery services, and a spurt in the demand for lightweight and sustainable packaging all work to power the growth of the global liquid packaging industry.

Considerations for Liquid Packaging

Prior to the products hitting the shelves, packaging and processing facilities must be set up to ensure that the product remains free of contaminants and potential spoilage before consumption.

Packaging design is highly important in keeping products protected from contamination and spoilage, but liquids foods need to be protected even prior to the packaging process.

It is important to utilize effective packaging equipment throughout the process to ensure that the products remain safe at all times. In the case of liquid food packaging lines, such equipment consists of reliable liquid filling machines and related packaging equipment specially designed to handle the product.

Nichrome’s superior capabilities are most apparent in its liquid packaging solutions.

Nichrome’s Liquid Packaging Solutions

The first technology developed by Nichrome was in liquid packaging back in 1977. Responding to the Government’s call for cost-effective indigenous milk packaging technology to support the White Revolution, Nichrome designed and manufactured India’s first indigenous milk pouch packaging machine.

In the present day, after 40+ years, Nichrome possesses a versatile range of machines and solutions that are capable of meeting the packaging requirements of a diverse range of liquid substances. Nichrome has a durable, high-quality solution for every liquid packaging need – whether water packaging machines, milk filling machines, edible oil filling machines, or machinery to package juices, lassi, health drinks, beverages, wines etc.

Why pick Nichrome for Liquid Packaging?

With numerous liquid packaging machine manufacturers in the market, why would you choose Nichrome?

Some clear reasons are:

• Range
  Nichrome offers a vast portfolio of liquid packaging machines in both VFFS and HFFS formats. The VFFS offerings from Nichrome are:
  1. Filpack Servo 6K
  2. Filpack Servo 12K
  3. Filpack Universal
  4. Filpack CMD Alpha
  5. Filpack CMS 5L
  6. Multilane PV 215

Nichrome’s advanced linear technology HFFS offerings are:

• T110
• T140
• T170
• Pick Fill Seal Machine

Nichrome’s offerings also include bottle filling machines and tin filling lines for liquids.

• Cost-effectiveness
  Nichrome is dedicated to offering the most advanced packaging technology for Food, Pharma and other relevant industries. Nichrome is capable of delivering top quality at competitive prices with its own R&D centre, manufacturing and testing facilities.
• High ROI
  Nichrome proactively supports customers from consultation and customized machine development to the production of the packaging machine, backing it up with extensive after-sales service.
  
  Some hallmarks of Nichrome’s packaging solutions are High production rates, optimum accuracy, and consistent pouch quality as per the client’s requirements.
  
  Nichrome’s automatic packaging machines are fast and accurate, which improves time to market and the shelf life for enhanced retail value. The sum of these factors results in a high return on investment.
• Unmatched Expertise
  With 40+ years of experience in producing automated packaging solutions for a wide array of industries and applications, Nichrome’s adaptable, high-quality and flexible range of packaging machines have earned the trust of many renowned brands in the market.
• Customizability
  Nichrome’s ability to customize solutions to suit both your product and production facility is a convincing reason to make it your partner for liquid packaging. Nichrome can offer trendy solutions – whether you want your pouches in unique shapes or with special spouts or sealing options. Nichrome can tailor the ideal machine according to your space and budget restrictions.

CONCLUSION

As a renowned Packaging Machine Manufacturer in India, Nichrome has developed a wealth of experience over 40+ years of operations across India and many countries across the globe.

Nichrome has developed an adaptable range of liquid filling machines and automatic oil filling machines for liquid packaging and oil packaging that can meet the particular needs of a wide range of liquids.

Nichrome offers a dependable, high-performance solution that will be instrumental to any liquid packaging operation – flexible pouches in diverse formats, glass and plastic bottles and tins. Nichrome offers its customers complete and comprehensive support, right from consultation and development, to the production of the machine, installation, commissioning, and prompt after-sales service. This is another valid reason to go with Nichrome for your liquid packaging requirements.

The post Liquid Packaging from Nichrome appeared first on Nichrome India Ltd.

Considerations for Liquid Packaging

Even before the product hits the shelves, packaging and processing facilities must ensure that the product remains free of contaminants and possible spoilage before consumption.

While the packaging design is crucial for keeping products safe from contamination and spoilage, liquid products need to be protected prior to the packaging process.

Effective packaging systems integration needs to be utilized to ensure that the products remain safe at all times during the packaging process. In the case of liquid packaging lines, this includes using dependable liquid filling machines and related packaging equipment specifically designed to handle the product.

Nichrome displays its superior capabilities in Bottle Filling Systems for liquids.

Nichrome’s Liquid Packaging Solutions

Liquid packaging was the first technology developed by Nichrome way back in 1977. Nichrome answered the government’s call for cost-effective indigenous milk packaging by manufacturing India’s first indigenous milk pouch packaging machine.

Nichrome’s diverse range of liquid packaging machines is suited to packaging a wide variety of liquids. Nichrome has innovative packaging solutions for liquids ranging from free flow liquids, to highly viscous. Nichrome boasts of decades of experience in handling the different characteristics of different liquids: foam generating liquids, liquids with lumpy particles, liquids that need nitrogen flushing, liquids that require constant temperature, flammable liquids etc. Nichrome has the capacity to customise solutions for client-specific requirements.

Nichrome’s Bottle Filling Line for Liquids

Nichrome’s automatic bottle filling system is an integrated packaging solution that can pack liquids in SKUs from 100ml to 20ltrs.

Some of the applications of this automated bottle filling system include a diverse range of food and beverage liquids such as flavoured milk, water and buttermilk, soft drinks, energy drinks; non-food liquids such as perfumes, shampoo, handwash oil; viscous products such as ghee, ketchup, chocolate sauce et al.

Nichrome’s bottle filling line is an efficient integrated system for bottle filling and packaging. The components of this system include:

• Turntable
• UV sterilisation chamber
• Automatic liquid filling machine
• Cap feeding elevator
• Rotary capping machine
• Induction sealer
• Labelling machine
• Date & batch coding system
• Packing table

Key Features of Nichrome’s Bottle Filling Line for Liquids

• “No Bottle, No Filling” safety device which prevents spillage or drippage of liquids if there is no bottle in the line.
• Auto cap placing, pressing and screwing feature available which effectively automates the bottling process.
• Glass, HDPE, PP bottle and Metal Tin friendly line, so that a variety of container/bottle types can be filled.
• Machine construction available in SS304, SS316 and M.S painted.
• PLC controlled line for precision and accuracy.
• Fast changeover design for different bottle sizes for quick changeover.
• Digital LCD touchscreen display and settings for easy control and operation.
• Safety enclosures with interlocks for rotary parts to prevent accidents.
• Various bottle sterilization and cleaning options available for specific highly sensitive liquid packaging.
• Versatile SKU packing range without the need to change parts.
• Fast cut off option to achieve accuracy and speed.
• Completely drip-free filling to avoid wastage and spillage.

Conclusion

Nichrome is India’s leading automatic filling machine manufacturer, and the pioneer in Milk pouch packing machines in India.

Since Nichrome’s development of India’s first indigenous milk packaging machine in 1977, it has been at the cutting edge of next-generation packaging technologies. It has been a brand trusted for its rich legacy of groundbreaking innovation, expansive domain knowledge and manufacturing prowess in packaging systems. As an innovative packaging machine manufacturer, Nichrome has always had a strong belief in partnering with customers in order to understand their product and the challenges therewith, and providing value in every interaction. Nichrome’s impressive portfolio of advanced packaging solutions and global presence has been built on the platform of its strong in-house R&D and manufacturing capabilities.

Connect with Nichrome for your liquid packaging machine needs today!

The post Nichrome’s Bottle Filling Systems for Liquids appeared first on Nichrome India Ltd.

The food packaging market is broadly segmented into 3 categories based on product: rigid, semi-rigid and flexible. While rigid packaging has the largest market share, the flexible packaging market is growing exponentially due to technological advancements. Moreover, flexible packaging offers several advantages: it uses less material, needs less energy during formation, produces lesser greenhouse gases during manufacturing. Being lightweight & unbreakable, it is economical to pack, store and transport.

In India, few can match Nichrome’s expertise in flexible packaging for food products. Nichrome is a leading food packaging machine manufacturer with integrated packaging solutions. Nichrome’s packaging technology is well accepted around the world too.

Whether you want to package food grains, powders, liquids, viscous products or ready-to-eat foods, Nichrome offers a reliable, high-speed, cost-effective solution for your purposes.

Nichrome offers a wide range of food packaging machines, besides liquid packaging machines for products such as milk, juice, water. Let’s take a look at some of the different technologies Nichrome offers in food packaging machines:

Nichrome in Food Packaging

Nichrome’s entry into food packaging machines goes back four decades. Nichrome pioneered the first indigenous milk pouch packaging machine forty years ago, and since then has consistently grown its expertise and product portfolio to include the most efficient and cost-effective solutions for the food industry. Whether you are looking for liquid packaging machines or powder packaging machines, grains & seeds packaging machines or tea packaging machines, ketchup packaging machines or sugar packaging machines – Nichrome is the one-stop packaging machines supplier you can trust.

A key aspect of Nichrome’s food packaging machines is their versatility. Many of the machines are designed to serve a variety of applications by simply changing the filler. What’s more, Nichrome automated packaging machines ensure minimum downtime for activities such as product changeover, dimensions or filling weight changeover, cleaning, etc.

Let’s take a quick peek into Nichrome’s offerings for food packaging. The product portfolio can be broadly divided into the following sections, as per the applications they serve:

Oil & Viscous

For packaging oil and other viscous products, Nichrome’s Filpack Servo SMD is a durable, heavy-duty performer, with a touchscreen HMI panel and PLC that controls operations. It occupies less floor space and has an enclosed SS cabinet for hygienic operation.

Nichrome also offers the Multilane Stickpack, a fast and durable stickpack packaging machine to package viscous products in convenient single-serve stickpacks that are gaining popularity in the hospitality and travel sectors.

Milk & Liquid

For milk, other liquids and dairy products, Nichrome’s Filpack series offer reliable, hygienic and accurate liquid filling solutions. Equipped with advanced servo technology, Nichrome’s milk and liquid packaging machines offer fast and accurate pouch packaging. The range includes:

• Filpack Servo 6K
• Filpack Servo 12K
• Filpack Universal
• Filpack CMD Alpha
• Filpack CMS 5L

Powder

Nichrome offers a range of proven powder packaging machines for the full gamut of free-flowing and non-free-flowing powders. Spice powder packaging machine or atta packaging machine, salt packaging machine or milk powder packaging machine–Nichrome has a suitable solution for every need.

Besides the multilane stickpack packaging machine for packing in small, single-use sachets, Nichrome offers some high speed vertical and horizontal packaging machines:

• Excel 400 Plus Servo Auger
• Sprint 250 Plus Servo Auger
• Maxima 200
• Maxima 400
• T-series of HFFS

Snacks & Namkeen

Nichrome offers a wide range of automated snack packaging machines, each offering different flexible packaging formats. From large bulk packs and stand up pouches to chains of small pouches and sealed trays using MAP technology, Nichrome’s snack packaging solutions offer a variety of pouch formats, speeds and applications. The machines vacuum-pack chips, namkeen kurkure, pasta, dry fruits, candies -even grains, sugar and pulses.

Nichrome also offers the Wing 200 E-Line for entry-level requirements of startups and SMEs. Other snack packaging machines include:

• Excel Vertipack 320
• Snackpack
• Excel 400 Plus Multi-Head Weigher
• Sprint 250 Plus Multi-Head Weigher

Grains & Pulses

Nichrome offers a wide range of automated packaging machines, filling systems and integrated packaging solutions for your grain and seed packaging needs. Food Packaging Machines like those in Nichrome’s Excel Plus series, equipped with modern technology offer innovative packaging solutions that follow stringent packaging quality standards for a wide range of products.

Whether you want to pack grain in 500gm retail pouches or larger 2 Kg and 10 Kg formats, Nichrome has the grain packaging machine for you. Nichrome also offers Wing 200 E-Line, an automated packaging machine for startups and small-medium enterprises. It offers all the technology and expertise in a compact, affordable format. Nichrome’s offerings include:

• Excel 400 Plus Intelligent Electronic Weigh Filler
• Sprint 250 Plus Intelligent Electronic Weigh Filler
• Excel 400 Plus Cup Filler
• Excel Vertipack 320
• Wing 200 E-Line Snackpack

These machines are also well suited for other applications such as sugar, tea, whole spices, dry fruits, even snacks & namkeen.

Tea & Coffee

Nichrome has been a pioneer in tea packaging machines in India. Today, besides tea packaging machines for packing tea in a variety of flexible pouches, Nichrome offers complete integrated packaging systems for tea packaging for end-to-end efficiency. For tea packaging and coffee packaging, Nichrome’s rugged range of packaging machines includes:

• Excel 400 Plus Intelligent Electronic Weigh Filler
• Sprint 250 Plus Intelligent Electronic Weigh Filler
• Excel 400 Plus Servo Auger
• Sprint 250 Plus Servo Auger
• DH Wing Servo Auger Filler
• Excel Vertipack 320
• Multilane Stickpack & PV215 for sachet packaging of coffee powder

Nichrome also offers a series of horizontal form fill seal (HFFS) machines for packaging tea and coffee. The advanced linear technology and small footprint make Nichrome’s T-series a popular choice.

RTE & Instant Mixes

For effective and hygienic packaging of ready-to-eat and ready-to-cook foods, Nichrome’s Pick-Fill-Seal (PFS) machine comes with specially designed fillers.

The rotary filling and sealing technology of this RTE packaging machine enables 2 different fillers to dispense different ingredients in the same pouch, allowing for easy and gentle mixing of ingredients. Foods can be packed in a variety of stand up pouches which can then be subjected to retort packaging for longer shelf life.

Besides this horizontal packaging machine, Nichrome offers the Athena Thermoforming Tray Sealing machine from Tecnovac, Italy. Athena is able to seal, pack in a protective atmosphere (vacuum + gas) or with “Skin effect” all types of trays or jars. Due to its strong stainless steel structure and easy maintenance, Athena is ideal for use in small and medium-sized companies.

For marketers of cut fruits & vegetables, meat & fish, namkeen & sweets and even ready-to-eat meals like biryani, Athena ensures the food products stay safe and hygienic till they reach the consumer’s table.

Conclusion

Try Nichrome for all your food packaging needs. Nichrome will study your product, understand your requirements, and deliver the optimal solution for your specific industry. For the latest, most cost-effective automatic packaging machines and packaging solutions India, Nichrome is the preferred partner for progress.

The post Food Packaging Applications Served by Nichrome appeared first on Nichrome India Ltd.

Nichrome’s Liquid Packaging solutions

Nichrome offers a wide range of liquid packaging machines suited to packaging a wide variety of liquids. From free flow liquids to highly viscous, Nichrome has an innovative packaging solution for you. Nichrome has decades of experience handling the different characteristics of different liquids: foam generating liquids, liquids that require constant temperature, liquids that need nitrogen flushing or hot air flushing, liquids containing lumpy particles, flammable liquids, etc. Nichrome can also customise solutions for specific requirements.

The Nichrome Range

Nichrome’s range of vertical packaging machines (VFFS) for packaging liquids in flexible pouches includes:

• Filpack Servo 6K
• Filpack Servo 12K (India’s fastest milk filling machine)
• Filpack CMD Alpha
• Filpack CMS 5L

Nichrome’s HFFS machines with modern linear technology include:

• T110
• T140
• T170

Nichrome’s Bottle Filling Line

Nichrome also offers a bottle filling line which is an integrated packaging solution that packs liquids in SKUs from 100ml to 20ltrs.

Applications include food & beverage liquids such as flavoured milk, juice, energy drinks, water; non-food liquids such as perfumes, oil, shampoo, handwash; viscous products such as ketchup, ghee, chocolate sauce, varnish, etc.

The Bottle Filling Line covers the entire process from cleaning the bottle to the final packaged bottle. The components of this efficient system include:

• Turn Table
• Bottle Cleaning System
• U V Sterilization Chamber
• Automatic Liquid Filling Machine
• Cap Feeding Elevator
• Rotary Capping Machine
• Induction Sealer
• Front and Back Labeling Machine
• Date and Batch Coding System
• Packing Table

Nichrome’s Bottle Filling Line is a drip-free, PLC-controlled line, suitable for glass, HDPE or PP bottles. Being a PLC controlled line, it has a digital LCD touch screen that make operation and control  graphic and user-friendly.

Changes in the size and shape of containers can affect the speed and accuracy of filling and result in slowed production or increased waste. Nichrome’s Bottle Filling Line is designed to accommodate different SKUs without changing parts, and different sizes of bottles can be used with fast changeover.

Machine construction is available in SS304, SS316 & M.S painted. By changing the filler, users can easily pack a wide variety of liquids. With a Piston filler, you can package oil, liquid detergent, shampoo, hand wash, ghee, viscous products, chocolate sauce, ketchup, varnish, etc. With a Gravity filler, it is possible to fill liquids such as flavoured milk, water, energy drinks, soft drinks, butter milk and perfumes.

For safety, accuracy and no wastage, the line has inbuilt devices such as:

• No bottle-no filling safety device
• Safety enclosures with interlocks for rotary parts
• Various bottle sterilisation/cleaning options
• Dribble cut-off option

Conclusion

Nichrome India is a leading automatic filling machine manufacturer, well known as India’s pioneering Milk pouch packing machine manufacturer.

Since Nichrome developed India’s first indigenous milk packaging machine in 1977, it has been at the forefront of next-generation packaging technologies; a brand trusted for its rich legacy of pioneering innovation, extensive domain knowledge and manufacturing competency in packaging systems.

An innovative packaging machine manufacturer, Nichrome has always believed in partnering with customers to understand their product and product challenges, and adding value to every interaction. Nichrome’s inhouse R&D and manufacturing capabilities have helped Nichrome build an impressive portfolio of advanced packaging solutions, and spread its presence across the globe.

Contact Nichrome for your liquid packaging machine needs today.

The post Liquid Packaging With Nichrome appeared first on Nichrome India Ltd.

The pandemic has only added to the situation, causing the market to boom further.

Today, supermarkets and restaurants too are opting for packaged staples, pre-packaged salads and cut vegetables, etc. Many food sellers are shifting to selling pre-made meals that are then frozen or packaged in film-covered trays.

HOW TO CHOOSE THE RIGHT FOOD PACKAGING MACHINE

Needless to say, you must go for the food packaging machine that suits your business requirement the best, there are some basic criteria to consider.

Size and weight of the machine:

The space you have for the machine and its operators plays an important role when selecting your food packaging machine. Size and weight of the machine should suit your facility.

Ease of operation:

Keep in mind the skills and aptitude of your staff who are going to operate the machine. Go for a food packaging machine that your operators can handle easily, or can be easily trained to operate.

Cost of running & maintenance:

Find out the average cost of running the machine you propose to purchase. Regular use means it will require regular maintenance, so ask about annual maintenance contracts. Sometimes, parts may need to be repaired or replaced. Be aware of such expenditures when calculating investment cost and ROI.

Flexibility for growth/diverse products:

While you will be buying the automated packaging machine for a specific product, choose a machine that has the flexibility and versatility to package other products too. With minimum adjustments and easy changeover. After all, you may expand your product range in the near future, and your current packing machine should be capable of handling it. Most Vertical Form Fill Seal Machines work flawlessly with various packaging products no matter what the size, shape or content you put in the bags.

Reliability of the manufacturer:

Be aware of the manufacturer’s track record. You might even contact other customers to find out their experience, and get first-hand information regarding services and support.

LEADING FOOD PACKAGING SOLUTIONS INDIA

In India, Nichrome is a pioneer and leader in food packaging solutions. For over four decades, Nichrome has designed and developed food packaging machines, filling systems and integrated packaging solutions for packaging edible grains, pulses, powders, liquids, viscous and ready-to-eat foods.

As top packaging machine manufacturer, Nichrome offers a range of machines and technologies for practically every possible food application.

Main technologies offered by Nichrome:

• VFFS – high-speed, accurate vertical packaging machines for the widest range of liquids, solids, powders & viscous
• HFFS – linear technology offering outstanding versatility for different products and diverse pouch formats
• VFFS Multilane–sachet filling machines, generally used for smaller pouch sizes and sachet packaging, popular in the hospitality & travel industries
• PFS (Pick-Fill-Seal) – Rotary technology, preferred for packing ready-to-eat foods in innovative pouch formats
• Preformed Tray Sealing – Italian technology for packing ready-to-eat and ready-to-cook foods in protective modified atmosphere (MAP)
• Tin Filling – PLC-controlled line for packing powders, sugar, rice, dry fruits, candies, pan masala, etc. in a variety of tin sizes

Main food applications served by Nichrome:

• Milk and liquids – Nichrome’s Filpack Servo 12K is India’s fastest milk/liquid packaging machine
• Oil and viscous – Nichrome’s Filpack Servo SMD offers innovative, high-speed packing in 3-side seal pillow pouches
• Sugar – Nichrome offers multiple machines to pack sugar in quantities up to 10 Kgs
• Salt – Machines with anti-corrosive construction and minimum moving parts designed specifically for salt packaging
• Snacks – A range of machines for different snacks. Wing 200 E-line is designed especially for start-ups & SMEs
• Powders – Nichrome’s Maxima 400 is the fastest powder packaging machine for ground spices, soup mixes, pre-mix powders, dairy whitener, etc.
• Grains and pulses – Nichrome’s Excel Plus series has a solution for practically every food grain and pulse
• Tea & coffee – From small sachets to bulk packs, Nichrome’s range of tea packaging and coffee packaging machines can handle it all
• RTE/RTC – Nichrome’s PFS, with special RTE fillers and rotary filling & sealing technology, is the ideal RTE packaging machine for ready-to-eat and ready-to-cook foods

CONCLUSION

Whether you are a large MNC with a range of food products or a snack producing startup; a dairy looking to package the raw milk collected or a hotel introducing ready meals; a supermarket selling cut vegetables & fruits or an edible oil factory – trust Nichrome to provide the most efficient and cost-effective packaging solutions India. Highly reputed amongst automatic filling machine manufacturers, Nichrome assures innovative designs and customisation, high quality manufacturing, reliable spares & service support, and dedicated partnering from concept to commissioning.

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